The TDM900P, a sport-touring motorcycle produced in 2002, is renowned for its robust 900cc parallel-twin engine, delivering smooth power delivery, and its well-engineered Deltabox frame that ensures stability and agility. This model offers a comfortable riding experience suitable for both daily commuting and extended touring, featuring adjustable suspension for personalized handling and a reliable braking system. The legacy of innovation and quality is evident in the TDM900P's design, making it a capable and dependable machine for riders seeking versatility. This comprehensive service and repair manual is designed to assist owners and technicians in maintaining the TDM900P. It covers a wide range of essential information, including detailed engine systems, electrical systems, and chassis systems. Within these sections, you will find step-by-step procedures for routine maintenance, such as oil changes and filter replacements, as well as in-depth repair guidance for engine rebuilds, transmission servicing, and electrical system diagnosis. The manual also includes crucial troubleshooting guides, technical specifications, and safety guidelines, all presented with detailed diagrams and illustrations to ensure accurate and efficient servicing. 🏷️ Basic Information Identification Make: Yamaha Model: TDM900P Year: 2002 Vehicle Code: 5PS1-AE1 Segment: Sport Touring Motorcycle 👋 Introduction Market Position Vehicle Description: The Yamaha TDM900P, released in 2002, is a versatile sport-touring motorcycle known for its strong parallel-twin engine and comfortable yet agile chassis, suitable for both commuting and longer journeys. Competitive Analysis Competitors: Competed with motorcycles like the Honda VFR series, Triumph Sprint, and Kawasaki GTR models in the sport-touring segment. Key Features Engine Configuration: 900cc parallel-twin engine, known for its smooth power delivery and flexibility. Chassis Design: Deltabox frame for rigidity and stability, adjustable suspension for customization. Braking System: Dual front disc brakes and single rear disc brake, often with advanced braking technology for its era. 📋 Manual Details Coverage Areas Manual Type: Service Manual / Repair Manual Language: English Format: PDF Download File Compatibility: All Versions of Windows & Mac Required Software: PDF Reader 📖 Manual Coverage Systems Covered Engine Systems: Engine Disassembly, Engine Overhaul, Engine Reassembly, Engine Specifications, Engine Timing, Fuel System, Lubrication, Cooling System, Engine Performance Data Electrical Systems: Ignition System, Electronic Injection, Fuse Box, Wiring Diagrams, Sensors, Electrical Systems Troubleshooting Chassis Systems: Suspension & Wheels, Brakes, Frame, Clutch (Disengaging Hydraulic Clutch), General Operations, Torque Figures, Suspension Settings & Adjustments, Wheel/Tyre Specifications Procedures Included Maintenance Procedures: Routine Maintenance, Oil Changes, Fluid Changes, Filter Replacements, Spark Plug Replacement, Air Filter Replacement Repair Procedures: Engine Rebuilds, Transmission Servicing, Brake System Repairs, Suspension Overhaul, Electrical System Diagnosis and Repair, Fuel System Servicing Diagnostic Procedures: Troubleshooting Guides, Fault Code Interpretation (if applicable), System Diagnosis Technical Depth Technical Detail Level: Comprehensive (Dealer Technician Level) Diagrams Illustrations: Detailed diagrams and illustrations for all procedures Special Tools: Identification and usage of specific tools required for servicing 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within the PDF (depending on original scan quality) Print Quality Print Readability: High quality for clear viewing and printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve, parallel-twin Displacement: 897 cc Performance Bore X Stroke: 92.0 mm x 67.5 mm Compression Ratio: 9.6:1 Horsepower: Approximately 85-90 HP (actual figures may vary slightly by region/tuning) Torque: Approximately 87 Nm (64 lb-ft) @ 6000 rpm (actual figures may vary) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Tank Capacity: Approximately 20 Liters (5.3 US gal) 🔧 Transmission Standard Transmission Type: Constant mesh 5-speed Clutch Type: Wet, multiple-disc, hydraulic control Features Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 2165 mm (85.2 in) Width: Approx. 775 mm (30.5 in) Height: Approx. 1235 mm (48.6 in) Weights Dry Weight: Approx. 191 kg (421 lbs) Wet Weight: Approx. 213 kg (470 lbs) (fully fueled) 🛡️ Safety Features Ratings Braking Performance: Dual 298mm front discs with 4-piston calipers, 245mm rear disc with 2-piston caliper. Active Features Suspension Adjustability: Adjustable front forks (pre-load, compression, rebound) and rear shock (pre-load, rebound). Passive Features Lighting: Halogen headlight, multi-reflector taillight. 💡 Technology Features Infotainment Infotainment Features: Basic for its era; typically features a digital odometer, trip meters, fuel gauge, and analogue tachometer. No advanced infotainment systems were standard. Driver Assistance Assistance Systems: ABS was an optional feature on some models or markets. Otherwise, systems are mechanical and electronic controls typical for a motorcycle of this period. Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 km (3,700 miles) or 6 months, whichever comes first. (Refer to manual for exact specifications). Valve Clearance Check: Typically every 24,000 km (15,000 miles). (Refer to manual for exact specifications). Fluid Specifications Engine Oil Type: Yamalube 4-stroke motorcycle oil or equivalent, SAE 10W-40 or 20W-50 API SG or higher, JASO MA. (Refer to manual for precise viscosity based on temperature). Coolant Type: Permanent...