Yamaha Tenere XTZ 750 1989-1996 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: Tenere XTZ 750 Model Nickname: Tenere Codes Engine Code: 2TT (typically) 👋 Introduction Market Position Category: Adventure Touring Motorcycle Target Audience: Long-distance touring, off-road exploration, commuting Competitive Analysis Key Competitors: Honda Transalp, Suzuki DR750/800 Big, Kawasaki KLR650 Key Features Engine Configuration: Parallel-twin, liquid-cooled Design Philosophy: Rugged, reliable, long-distance capability with off-road prowess Liter Class: Mid-size 📋 Manual Details Coverage Areas Applicable Years: 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 Page Count Total Pages: 425 Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnosis, maintenance, tuning, lubrication, cooling system, fuel system, exhaust system Transmission: Clutch, gearbox, shift mechanism, lubrication, maintenance Drivetrain: Final drive, chain and sprockets, maintenance Suspension: Front forks (telescopic, conventional or inverted depending on exact model variation), rear shock absorber, linkage, adjustments, servicing Brakes: Front and rear disc brakes, hydraulic system, pad replacement, caliper service, master cylinder, fluid specifications Electrical System: Ignition system, charging system (stator, regulator/rectifier), starting system (starter motor, battery), lighting, instrumentation, wiring diagrams, troubleshooting Fuel System: Carburetors (twin Mikuni CV type), fuel pump, fuel lines, fuel tank maintenance, adjustments Cooling System: Liquid-cooled system, radiator, fan, hoses, thermostat, coolant specifications Frame And Bodywork: Frame inspection, fairings, seating, fuel tank removal/installation, handlebars, footpegs Procedures Included Maintenance: Routine checks, oil changes, filter replacements, chain lubrication and adjustment, brake fluid changes, spark plug replacement, air filter cleaning/replacement Troubleshooting: Systematic diagnosis of common problems, electrical faults, engine performance issues Repair: Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation Adjustments: Carburetor synchronization and tuning, valve clearance adjustment, chain tension adjustment, brake lever and pedal adjustments Special Tools: Identification and usage of specific tools required for certain procedures Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission overhauls, including electrical system diagnosis and repair. 📊 Manual Specifications File Format Quality: High-resolution PDF, printable pages Print Quality Printable: Yes, all pages are printable. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: Windows, Mac, Linux OS Requirements Software Required: Adobe Reader (or compatible PDF viewer) ⚙️ Engine Specifications Primary Engine Type: 4-stroke, DOHC, parallel-twin, liquid-cooled Displacement: 749 cc Bore X Stroke: 83.0 mm x 69.4 mm (typical) Compression Ratio: 9.2:1 (typical) Performance Horsepower: Approx. 60-65 hp @ 6,500 rpm (varies slightly by market and tuning) Torque: Approx. 71 Nm (52 lb-ft) @ 5,500 rpm (varies slightly) Fuel System Carburetor Type: Twin Mikuni BSS34 (Constant Velocity) Fuel Capacity: 22 Liters (5.8 US gal) Lubrication Oil Capacity: 3.4 Liters (with filter change, typical) Recommended Oil Viscosity: 10W-40 or 20W-50 (check manual for specific ambient temperature ranges) Recommended Oil Spec: API SE, SF, or SG classification, JASO MA 🔧 Transmission Standard Type: 5-speed constant mesh Features Clutch Type: Wet, multi-disc Final Drive: O-ring sealed chain Fluid Type Gear Oil: Yamaha Genuine Gear Oil or equivalent SAE 80W-90 API GL-4 📐 Dimensions Exterior Length: Approx. 2300 mm (90.6 in) Width: Approx. 840 mm (33.1 in) Height: Approx. 1380 mm (54.3 in) Weights Dry Weight: Approx. 180 kg (397 lbs) Wet Weight: Approx. 205 kg (452 lbs) (with fluids) Wheels Tires Front Tire Size: 90/90-21 M/C 54S Rear Tire Size: 130/80-17 M/C 65S Front Wheel Type: Spoked, 21-inch Rear Wheel Type: Spoked, 17-inch 🛡️ Safety Features Ratings Crash Safety: Motorcycle safety is primarily rider-dependent; manual provides guidance for safe operation and maintenance. Active Features Braking System: Dual disc front, single disc rear for strong stopping power. Passive Features Frame Construction: Steel semi-double cradle frame designed for stability and off-road durability. Warnings Manual Emphasis: Manual includes DANGER, CAUTION, and NOTE remarks for safety-critical procedures and potential hazards. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, speedometer, odometer, trip meter, and indicator lights. No modern digital infotainment features. Driver Assistance Electronic Aids: None (ABS was not standard or widely available on this model generation). Connectivity Connectivity Features: None. Lighting Headlight: Halogen bulb. 🔧 Maintenance Service Intervals Oil Change: Every 3,000 - 5,000 km (1,800 - 3,000 miles) or 6 months, whichever comes first (refer to manual for exact intervals). Air Filter Cleaning: Every 5,000 - 10,000 km (3,000 - 6,000 miles) or as needed based on riding conditions. Valve Clearance Check: Every 10,000 - 15,000 km (6,000 - 9,000 miles). Fluid Specifications Brake Fluid: DOT 3 or DOT 4 (check manual for specific recommendation) Coolant: Ethylene glycol-based permanent antifreeze mixed with distilled water (50/50 ratio) or Yamaha Super Performance Antifreeze. Known Issues Electrical Connections: Corrosion in electrical connectors, particularly the stator and regulator/rectifier, can lead to charging issues. Manual provides diagnostic steps. Carburetor Performance: Carburetors may require periodic cleaning and synchronization for optimal performance. Manual covers this process. Suspension Seals: Worn fork seals can lead to oil leaks, requiring replacement. Manual details fork servicing...
10W-40 or 20W-50 (check manual for specific ambient temperature ranges)
Recommended Oil Spec:
API SE, SF, or SG classification, JASO MA
🔧 Transmission
Standard
Type:
5-speed constant mesh
Features
Clutch Type:
Wet, multi-disc
Final Drive:
O-ring sealed chain
Fluid Type
Gear Oil:
Yamaha Genuine Gear Oil or equivalent SAE 80W-90 API GL-4
📐 Dimensions
Exterior
Length:
Approx. 2300 mm (90.6 in)
Width:
Approx. 840 mm (33.1 in)
Height:
Approx. 1380 mm (54.3 in)
Weights
Dry Weight:
Approx. 180 kg (397 lbs)
Wet Weight:
Approx. 205 kg (452 lbs) (with fluids)
Wheels Tires
Front Tire Size:
90/90-21 M/C 54S
Rear Tire Size:
130/80-17 M/C 65S
Front Wheel Type:
Spoked, 21-inch
Rear Wheel Type:
Spoked, 17-inch
🛡️ Safety Features
Ratings
Crash Safety:
Motorcycle safety is primarily rider-dependent; manual provides guidance for safe operation and maintenance.
Active Features
Braking System:
Dual disc front, single disc rear for strong stopping power.
Passive Features
Frame Construction:
Steel semi-double cradle frame designed for stability and off-road durability.
Warnings
Manual Emphasis:
Manual includes DANGER, CAUTION, and NOTE remarks for safety-critical procedures and potential hazards.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, speedometer, odometer, trip meter, and indicator lights. No modern digital infotainment features.
Driver Assistance
Electronic Aids:
None (ABS was not standard or widely available on this model generation).
Connectivity
Connectivity Features:
None.
Lighting
Headlight:
Halogen bulb.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 - 5,000 km (1,800 - 3,000 miles) or 6 months, whichever comes first (refer to manual for exact intervals).
Air Filter Cleaning:
Every 5,000 - 10,000 km (3,000 - 6,000 miles) or as needed based on riding conditions.
Valve Clearance Check:
Every 10,000 - 15,000 km (6,000 - 9,000 miles).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific recommendation)
Coolant:
Ethylene glycol-based permanent antifreeze mixed with distilled water (50/50 ratio) or Yamaha Super Performance Antifreeze.
Known Issues
Electrical Connections:
Corrosion in electrical connectors, particularly the stator and regulator/rectifier, can lead to charging issues. Manual provides diagnostic steps.
Carburetor Performance:
Carburetors may require periodic cleaning and synchronization for optimal performance. Manual covers this process.
Suspension Seals:
Worn fork seals can lead to oil leaks, requiring replacement. Manual details fork servicing procedures.
Parts Catalogue Reference
Genuine Parts:
Manual emphasizes using genuine Yamaha parts for reliability and correct fitment.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha has a long history of producing reliable and innovative motorcycles, particularly in the dual-sport and adventure categories.
Model Evolution
Tenere Lineage:
The Tenere name has been associated with Yamaha's Dakar Rally heritage and off-road capable touring motorcycles since the 1980s.
Xtz 750 Development:
The XTZ 750 Super Tenere was introduced as a more powerful and road-biased evolution of earlier Tenere models, utilizing a parallel-twin engine for improved performance and refinement.
Production
Production Period:
1989-1996
🏆 Awards & Recognition
Recognitions
Historical Reputation:
The XTZ 750 Tenere is recognized for its robust build quality and capability as an adventure touring platform, earning it a loyal following.
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