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GILERA FUOCO 500 Service Repair PDF Manual 2007-2009 Download

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Basic Information Identification Make: Gilera Model: Fuoco 500 Year: 2007-2009 Type: Three-wheeled Scooter / Trike Codes Platform Code: MP3 Platform Basis Introduction Market Position Positioning: Premium, performance-oriented three-wheeled scooter targeting...
Type: Motorcycles
Vendor:
Sku: 43839
Tags: Fuoco Gilera
GILERA FUOCO 500 Service Repair PDF Manual 2007-2009 Download
Basic Information
Identification
Make: Gilera
Model: Fuoco 500
Year: 2007-2009
Type: Three-wheeled Scooter / Trike
Codes
Platform Code: MP3 Platform Basis
Introduction
Market Position
Positioning: Premium, performance-oriented three-wheeled scooter targeting riders seeking stability and power.
Competitive Analysis
Key Competitors: Piaggio MP3 500, Yamaha Tricity 300 (later models), other maxi-scooters with similar displacement.
Key Features
Unique Selling Points: Advanced dual front-wheel suspension system offering superior stability, powerful 500cc engine, comfortable riding position, ample storage.
Manual Details
Coverage Areas
Primary Coverage: All diagnostic and repair procedures
Secondary Coverage: Maintenance, rebuild, refurbishment, restoration
Page Count
Estimated Page Count: Extensive (A-Z coverage)
Manual Type
Type: Service Repair Workshop Manual
Language
Language: English
Format
File Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Engine (500cc Master engine), Fuel System, Exhaust System
Chassis: Suspension (front and rear), Steering, Braking System (front and rear disc brakes), Wheels, Tires
Electrical: Ignition System, Lighting System, Battery, Charging System, Starter System, Wiring Diagrams, Electronic Control Unit (ECU)
Bodywork: Body Panels, Fairings, Seat, Storage Compartments, Fasteners
Procedures Included
Routine Maintenance: Oil changes, filter replacements, spark plug service, brake pad inspection/replacement, tire pressure checks, chain adjustment (if applicable for some variants, though Fuoco is belt-driven), coolant checks
Troubleshooting: Diagnostic procedures for common faults, error code interpretation (if applicable to ECU)
Repair And Rebuild: Engine disassembly and reassembly, transmission service, suspension component replacement, brake system overhaul, electrical component diagnosis and repair
Technical Depth
Depth: Comprehensive, covering all aspects from basic checks to complete engine rebuilds and advanced diagnostics.
Manual Specifications
File Format
Format: PDF
Print Quality
Printability: Printable pages for individual repair tasks, allowing for fresh copies as needed.
Binding Type
Binding: Not applicable (Digital Download)
Paper Type
Paper Quality: Not applicable (Digital Download)
Engine Specifications
Primary Engine
Engine Type: Single-cylinder, four-stroke, liquid-cooled, DOHC
Displacement: 492.7 cc (approx.)
Performance
Horsepower: Approx. 40 HP @ 7,000 rpm (varies slightly by region/tuning)
Torque: Approx. 46 Nm @ 5,250 rpm (varies slightly by region/tuning)
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI) with Keihin throttle body
Ignition: Electronic Ignition
Cooling
Cooling System: Liquid Cooling with Fan
Transmission
Standard
Transmission Type: Automatic CVT (Continuously Variable Transmission)
Optional
Optional Transmissions: N/A
Features
Drive Type: Belt Drive to Rear Wheel
Dimensions
Exterior
Length: Approx. 2235 mm
Width: Approx. 815 mm (at handlebars)
Height: Approx. 1480 mm (to windshield top)
Weights
Dry Weight: Approx. 275 kg
Gross Vehicle Weight Rating: N/A (Typically not specified for scooters in this way)
Fuel Capacity: Approx. 12 Liters (including reserve)
Safety Features
Ratings
Crash Test Ratings: Not applicable in the same way as cars; focus on stability and braking performance.
Active Features
Stability System: Patented 'Roll Lock' electronic suspension tilt lock for standing still.
Braking: Three-disc braking system (two front, one rear) with integrated braking capabilities. ABS often optional or standard on later models/specific markets.
Passive Features
Lighting: Halogen headlights, LED taillights and indicators (market dependent).
Technology Features
Infotainment
Dashboard: Analog speedometer, tachometer, digital display for fuel level, temperature, odometer, clock, and warning lights.
Driver Assistance
ABS Availability: Optional or standard depending on market and specific model variant. Manual will cover its diagnostics.
Connectivity
Connectivity Features: N/A (No Bluetooth or smartphone integration on this generation).
Maintenance
Service Intervals
Engine Oil Change: Typically every 5,000 - 6,000 km or annually, whichever comes first.
Air Filter Replacement: Every 10,000 - 12,000 km, inspect more frequently.
Spark Plug Replacement: Every 10,000 - 15,000 km, depending on plug type.
Transmission Oil Change: Refer to manual for specific interval, typically longer than engine oil.
Fluid Specifications
Engine Oil: SAE 5W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA/MA2)
Coolant: Ethylene Glycol based coolant, mixed 50/50 with distilled water
Brake Fluid: DOT 4
Known Issues
Common Wear Items: Brake pads, tires, CVT belt and rollers (at higher mileage), suspension bushings.
Potential Electrical: Voltage regulator, stator issues reported on some models within the Piaggio group.
Tilt Lock System: Can sometimes develop issues with sensors or actuators, requiring diagnosis and recalibration.
Vehicle History
Brand Heritage
Manufacturer: Gilera (Italian brand, part of the Piaggio Group)
Model Evolution
Basis Model: Shares significant engineering with the Piaggio MP3 500, with Gilera branding and styling.
Production
Production Period: 2007-2009 (for this manual's scope)
Manufacturing Location: Italy
Awards & Recognition
Recognitions
Industry Awards: None specifically documented, but the three-wheeled concept pioneered by Piaggio (and adopted by Gilera) was innovative.
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