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Yamaha Tri-moto 200 and 225 Service Manual Repair 1983-1986

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🏷️ Basic Information Identification Make: Yamaha Model: Tri-Moto Common Name: Trike 👋 Introduction Market Position Market Segment: Recreational Off-Road Vehicles (ATVs/Trikes) Competitive Analysis Competitors: Honda ATC series, Suzuki LT series (early models), Kawasaki Tecate. Key Features Unique Selling Points: Shaft drive for reduced maintenance compared to chain drive, electric start for convenience, robust Yamaha engineering for reliability. 📋 Manual Details Coverage Covered Models: YTM200E/ER (Yamahauler) 1983-1985, YTM225DX 1983-1985, YTM225DR 1985-1986 Pages Page Count: 380 Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download Content Features Clickable Chapters: Yes Searchable: Yes 📖 Manual Coverage Systems Systems Covered: General Information, Troubleshooting, Lubrication & Maintenance, Tune-Up, Engine Overhaul, Clutch, Transmission, Fuel System, Exhaust System, Electrical System, Front Suspension & Steering (YTM200 & YTM225), Front Suspension & Steering (YFM200 - likely a typo, intended for YTM200), Rear Suspension & Final Drive, Brakes Frame And Chassis: Covered implicitly through suspension and general disassembly procedures. Bodywork And Plastics: Covered under general information and potentially specific disassembly sections for access. Procedures Procedures Included: Complete tear down and rebuild, maintenance schedules, tune-up procedures, troubleshooting common problems, component replacement, adjustments, diagnostic procedures, torque specifications, fluid recommendations. Depth Technical Depth: Comprehensive, covering everything from basic maintenance and adjustments to complete engine and transmission rebuilds. Includes detailed diagrams and illustrations. Diagrams Illustration Quality: Includes pictures and part diagrams for easy identification and assembly/disassembly guidance. Torque Torque Specifications: Detailed torque specifications for critical engine, chassis, and suspension components are provided. 📊 Manual Specifications File Attributes File Format: PDF Searchability: Searchable text Printing Restrictions: No restrictions on printing or saving/burning to disc Binding Binding Type: N/A (Digital Download) Paper Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Air-Cooled (typically OHC) Displacement Ytm200 Displacement: Approx. 196cc Ytm225 Displacement: Approx. 222cc Performance Bore X Stroke: Varies by model, detailed in manual Compression Ratio: Varies by model, detailed in manual Horsepower: Not explicitly stated, but generally in the 15-20 HP range depending on model and tuning (detailed performance metrics in manual) Torque: Not explicitly stated, but sufficient for recreational off-road use (detailed performance metrics in manual) Fuel System Carburetor: Mikuni Carburetor (specific model and jetting detailed in manual) Fuel Type: Unleaded gasoline Efi Capability: No (Carburetor based systems) Lubrication Engine Oil Type: API SE, SF, SG or higher, SAE 10W-30 or 20W-40 recommended (refer to manual for exact viscosity based on temperature) Oil Capacity: Varies by model, detailed in manual (typically around 1.5-2.0 liters) 🔧 Transmission Drivetrain Drive System: Shaft Drive with Final Reduction Gear Reverse Gear: Yes, standard feature on specified models Gearbox Transmission Type: 5-Speed Manual with Reverse (specific gear ratios detailed in manual) Clutch Clutch Type: Wet, Multi-plate Clutch, Cable Operated Fluid Transmission Fluid: Yamaha Genuine Gear Oil or equivalent SAE 80 API GL-4 (refer to manual for specific type and capacity) 📐 Dimensions Exterior Overall Length: Varies by model, detailed in manual Overall Width: Varies by model, detailed in manual Overall Height: Varies by model, detailed in manual Weights Dry Weight: Varies by model, detailed in manual (typically in the 300-400 lbs range) Ground Clearance: Varies by model, detailed in manual 🛡️ Safety Features Ratings Crash Safety: N/A (Off-road recreational vehicle, no standardized crash ratings apply) Active Features Braking System: Front: Drum Brake; Rear: Drum Brake (specific details and adjustment procedures in manual) Passive Features Lighting: Headlight, Taillight/Brake Light (electrical system coverage includes maintenance and troubleshooting) 💡 Technology Features Infotainment Infotainment Features: N/A (Basic recreational vehicle, no infotainment system) Driver Assistance Driver Assistance Systems: N/A (Basic recreational vehicle, no electronic driver assistance) Ignition Ignition System: CDI (Capacitor Discharge Ignition) system, details on stator, CDI unit, and coil testing included. Starting Starting System: Electric Start with backup kick starter (details on starter motor, solenoid, battery charging system covered) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6 months or 1,000-1,500 miles (refer to manual for specific mileage and hours, and severity of use adjustments) Spark Plug Maintenance: Inspect and clean/gap every 1,000 miles, replace as needed (refer to manual for specific gap) Air Filter Maintenance: Clean or replace as needed based on operating conditions (e.g., dusty environments require more frequent cleaning) Valve Clearance Adjustment: Recommended at specific intervals (e.g., every 3,000-5,000 miles or as specified in manual), crucial for performance and engine longevity. Fluid Specifications Brake Fluid: DOT 3 or DOT 4 brake fluid (ensure cleanliness during replacement) Final Drive Fluid: Yamaha Genuine Gear Oil or SAE 80 API GL-4 (refer to manual for specific type and capacity) Coolant Type: Air-cooled, no coolant required Known Issues Common Problems: Carburetor gumming due to infrequent use, ignition system component failures (coil, CDI), brake wear, carburetor jetting issues, occasional starting problems (especially in cold weather). Troubleshooting No Spark Diagnosis: Manual provides detailed steps for diagnosing no-spark conditions, including checking the ignition coil, CDI...
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Sku: 61685
Collections: ALL ATV Powersports

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Yamaha Tri-moto 200 and 225 Service Manual Repair 1983-1986
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Tri-Moto
Common Name:
Trike
👋 Introduction
Market Position
Market Segment:
Recreational Off-Road Vehicles (ATVs/Trikes)
Competitive Analysis
Competitors:
Honda ATC series, Suzuki LT series (early models), Kawasaki Tecate.
Key Features
Unique Selling Points:
Shaft drive for reduced maintenance compared to chain drive, electric start for convenience, robust Yamaha engineering for reliability.
📋 Manual Details
Coverage
Covered Models:
YTM200E/ER (Yamahauler) 1983-1985, YTM225DX 1983-1985, YTM225DR 1985-1986
Pages
Page Count:
380
Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
Content Features
Clickable Chapters:
Yes
Searchable:
Yes
📖 Manual Coverage
Systems
Systems Covered:
General Information, Troubleshooting, Lubrication & Maintenance, Tune-Up, Engine Overhaul, Clutch, Transmission, Fuel System, Exhaust System, Electrical System, Front Suspension & Steering (YTM200 & YTM225), Front Suspension & Steering (YFM200 - likely a typo, intended for YTM200), Rear Suspension & Final Drive, Brakes
Frame And Chassis:
Covered implicitly through suspension and general disassembly procedures.
Bodywork And Plastics:
Covered under general information and potentially specific disassembly sections for access.
Procedures
Procedures Included:
Complete tear down and rebuild, maintenance schedules, tune-up procedures, troubleshooting common problems, component replacement, adjustments, diagnostic procedures, torque specifications, fluid recommendations.
Depth
Technical Depth:
Comprehensive, covering everything from basic maintenance and adjustments to complete engine and transmission rebuilds. Includes detailed diagrams and illustrations.
Diagrams
Illustration Quality:
Includes pictures and part diagrams for easy identification and assembly/disassembly guidance.
Torque
Torque Specifications:
Detailed torque specifications for critical engine, chassis, and suspension components are provided.
📊 Manual Specifications
File Attributes
File Format:
PDF
Searchability:
Searchable text
Printing Restrictions:
No restrictions on printing or saving/burning to disc
Binding
Binding Type:
N/A (Digital Download)
Paper
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Air-Cooled (typically OHC)
Displacement
Ytm200 Displacement:
Approx. 196cc
Ytm225 Displacement:
Approx. 222cc
Performance
Bore X Stroke:
Varies by model, detailed in manual
Compression Ratio:
Varies by model, detailed in manual
Horsepower:
Not explicitly stated, but generally in the 15-20 HP range depending on model and tuning (detailed performance metrics in manual)
Torque:
Not explicitly stated, but sufficient for recreational off-road use (detailed performance metrics in manual)
Fuel System
Carburetor:
Mikuni Carburetor (specific model and jetting detailed in manual)
Fuel Type:
Unleaded gasoline
Efi Capability:
No (Carburetor based systems)
Lubrication
Engine Oil Type:
API SE, SF, SG or higher, SAE 10W-30 or 20W-40 recommended (refer to manual for exact viscosity based on temperature)
Oil Capacity:
Varies by model, detailed in manual (typically around 1.5-2.0 liters)
🔧 Transmission
Drivetrain
Drive System:
Shaft Drive with Final Reduction Gear
Reverse Gear:
Yes, standard feature on specified models
Gearbox
Transmission Type:
5-Speed Manual with Reverse (specific gear ratios detailed in manual)
Clutch
Clutch Type:
Wet, Multi-plate Clutch, Cable Operated
Fluid
Transmission Fluid:
Yamaha Genuine Gear Oil or equivalent SAE 80 API GL-4 (refer to manual for specific type and capacity)
📐 Dimensions
Exterior
Overall Length:
Varies by model, detailed in manual
Overall Width:
Varies by model, detailed in manual
Overall Height:
Varies by model, detailed in manual
Weights
Dry Weight:
Varies by model, detailed in manual (typically in the 300-400 lbs range)
Ground Clearance:
Varies by model, detailed in manual
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Off-road recreational vehicle, no standardized crash ratings apply)
Active Features
Braking System:
Front: Drum Brake; Rear: Drum Brake (specific details and adjustment procedures in manual)
Passive Features
Lighting:
Headlight, Taillight/Brake Light (electrical system coverage includes maintenance and troubleshooting)
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Basic recreational vehicle, no infotainment system)
Driver Assistance
Driver Assistance Systems:
N/A (Basic recreational vehicle, no electronic driver assistance)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition) system, details on stator, CDI unit, and coil testing included.
Starting
Starting System:
Electric Start with backup kick starter (details on starter motor, solenoid, battery charging system covered)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6 months or 1,000-1,500 miles (refer to manual for specific mileage and hours, and severity of use adjustments)
Spark Plug Maintenance:
Inspect and clean/gap every 1,000 miles, replace as needed (refer to manual for specific gap)
Air Filter Maintenance:
Clean or replace as needed based on operating conditions (e.g., dusty environments require more frequent cleaning)
Valve Clearance Adjustment:
Recommended at specific intervals (e.g., every 3,000-5,000 miles or as specified in manual), crucial for performance and engine longevity.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 brake fluid (ensure cleanliness during replacement)
Final Drive Fluid:
Yamaha Genuine Gear Oil or SAE 80 API GL-4 (refer to manual for specific type and capacity)
Coolant Type:
Air-cooled, no coolant required
Known Issues
Common Problems:
Carburetor gumming due to infrequent use, ignition system component failures (coil, CDI), brake wear, carburetor jetting issues, occasional starting problems (especially in cold weather).
Troubleshooting
No Spark Diagnosis:
Manual provides detailed steps for diagnosing no-spark conditions, including checking the ignition coil, CDI unit, stator, spark plug, and wiring.
Tune Up
Tune Up Procedures:
Covers carburetor adjustment (idle speed, mixture screw), ignition timing checks, spark plug gap, and general engine inspection.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha has a long history in motorsports and powersports, known for innovation and performance in motorcycles, ATVs, and snowmobiles.
Model Evolution
Tri Moto Development:
The Tri-Moto series was Yamaha's entry into the burgeoning three-wheeled ATV market of the early 1980s, offering a stable and versatile recreational platform.
Ytm200 Variants:
YTM200E/ER (Yamahauler) featured electric start and a different front-end configuration compared to some earlier models.
Ytm225 Variants:
YTM225DX and YTM225DR offered increased displacement for more power and torque.
Production
Production Period:
Early to mid-1980s (1983-1986 covered by this manual)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Tri-Moto series was well-received for its performance and reliability in its class during its production run.
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