1999 Yamaha VX500SX / VMAX 700 DELUXE Snowmobile Service Manual
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🏷️ Basic Information Identification Make: Yamaha Model: VX500SX / VMAX 700 DELUXE Year: 1999 Codes Product Identifier: 1999-VX500SX-VMAX700DELUXE-Service-Manual-PDF 👋 Introduction Market Position Segment: Performance Snowmobiles Target Audience: Owners and technicians seeking detailed repair and maintenance information for 1999 Yamaha VX500SX and VMAX 700 DELUXE models. Competitive Analysis Value Proposition: Provides essential, in-depth technical data and procedures crucial for maintaining and repairing these specific Yamaha snowmobile models, ensuring optimal performance and longevity. Key Features Detail Level: The manual's strength lies in its sequential, step-by-step format, making complex procedures accessible to a wide range of skill levels. 📋 Manual Details Coverage Areas Manual Type: Service Manual Language: English Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed coverage of the 499cc liquid-cooled 2-stroke, parallel-twin engine (VX500SX) and the 698cc liquid-cooled 2-stroke, triple-cylinder engine (VMAX 700 DELUXE), including carburetor tuning, ignition system, cooling system, lubrication, and exhaust system diagnostics and repair. Transmission: Comprehensive information on the Continuously Variable Transmission (CVT) system, including clutch assembly, drive and driven pulleys, belt inspection, and replacement procedures. Suspension: In-depth coverage of the front and rear suspension systems, including telescopic forks, ProAction Plus rear suspension, shock absorber adjustments, and component replacement. Brakes: Detailed procedures for the hydraulic disc brake system, including caliper maintenance, brake fluid replacement, bleeding procedures, and pad inspection. Electrical System: Extensive coverage of the electrical system, including wiring diagrams, lighting, ignition system troubleshooting, battery maintenance, and component testing. Chassis And Bodywork: Information on chassis components, track and suspension alignment, body panel removal and installation, and general chassis maintenance. Procedures Included Routine Maintenance: Step-by-step guides for all routine maintenance tasks, including oil changes (where applicable for specific components), spark plug replacement, air filter cleaning/replacement, and general inspection points. Troubleshooting: Systematic troubleshooting charts and diagnostic procedures for common and uncommon issues, helping to pinpoint problems quickly. Engine Repair: Detailed procedures for engine disassembly, component inspection, overhaul, and reassembly, including piston, ring, and cylinder diagnostics. Transmission Repair: Instructions for CVT clutch servicing, roller inspection, and replacement of drive/driven pulley components. Suspension Service: Guidance on shock absorber servicing, fork seal replacement, and suspension linkage lubrication. Brake Maintenance: Procedures for brake caliper servicing, rotor inspection, and hydraulic system bleeding. Electrical Diagnostics: Troubleshooting guides for electrical faults, including ignition timing checks, stator output testing, and CDI unit diagnostics. Rebuild Procedures: Complete engine and component rebuild procedures, including torque specifications, clearances, and assembly sequences. Technical Depth Scope: Comprehensive, covering everything from basic maintenance and owner upkeep to advanced engine rebuilds and complex electrical system diagnostics. Diagnostic Tools: Information on required tools and techniques for diagnosis, including compression testing, electrical multimeter usage, and carburetor synchronization. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF for quick information retrieval. Print Quality: High-resolution, suitable for printing individual pages or the entire manual. File Size: Varies based on specific manual version, typically between 20-100 MB for comprehensive service manuals. Binding Type Format Description: Digital Download (PDF) Paper Type Format Description: N/A (Digital) ⚙️ Engine Specifications Primary Engine Vx500Sx Engine Type: 499cc, Liquid-Cooled, 2-Stroke, Reed Valve, Parallel-Twin Vmax700Deluxe Engine Type: 698cc, Liquid-Cooled, 2-Stroke, Reed Valve, Triple-Cylinder Performance Vx500Sx Bore X Stroke: 73.0 mm x 59.6 mm Vmax700Deluxe Bore X Stroke: 82.0 mm x 75.0 mm Fuel System Vx500Sx Carburetor: Dual Mikuni VM34SS Vmax700Deluxe Carburetor: Triple Mikuni TM33SS Fuel Type: Unleaded gasoline (minimum 87 octane recommended) Ignition Ignition System: Digital CDI (Capacitor Discharge Ignition) Cooling System Cooling Type: Liquid-Cooled Coolant Type: Yamaha All-Weather Coolant (or equivalent ethylene glycol-based coolant with a 50/50 mix of distilled water) 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) Clutch Engagement Speed: Variable, clutch calibration data included in manual Features Drive System: Chain Drive Gear Reduction: Integrated into drive train, specifics detailed in manual 📐 Dimensions Exterior Overall Length Approx: Approximately 107.9 inches (Varies slightly by model) Overall Width Approx: Approximately 47.2 inches (Varies slightly by model) Track Width Approx: Approximately 42.5 inches (Varies slightly by model) Weights Dry Weight Approx: Approximately 550-590 lbs (Varies by model) Fuel Capacity: 8.1 US gallons 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Snowmobile safety is primarily based on design and rider behavior, not standardized crash testing like automobiles) Active Features Braking System: Hydraulic Disc Brake (Front and Rear) Passive Features Lighting: Headlights, Taillights, Stop Lights Handlebar Design: Ergonomic design for rider control and stability 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, tachometer, odometer, fuel gauge, and various warning lights. Manual details calibration and troubleshooting. Driver Assistance Engine Management: CDI ignition system with automatic timing adjustments based on engine load and RPM, as detailed in electrical section. Connectivity N/A: N/A (Technology in this era of snowmobiles was focused on mechanical and basic electrical systems, not modern connectivity.) 🔧 Maintenance Service Intervals Initial Inspection: First 10-20 operating hours or 1 month Regular Inspection: Every 100 operating hours or annually Spark Plug Replacement:...
Owners and technicians seeking detailed repair and maintenance information for 1999 Yamaha VX500SX and VMAX 700 DELUXE models.
Competitive Analysis
Value Proposition:
Provides essential, in-depth technical data and procedures crucial for maintaining and repairing these specific Yamaha snowmobile models, ensuring optimal performance and longevity.
Key Features
Detail Level:
The manual's strength lies in its sequential, step-by-step format, making complex procedures accessible to a wide range of skill levels.
📋 Manual Details
Coverage Areas
Manual Type:
Service Manual
Language:
English
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of the 499cc liquid-cooled 2-stroke, parallel-twin engine (VX500SX) and the 698cc liquid-cooled 2-stroke, triple-cylinder engine (VMAX 700 DELUXE), including carburetor tuning, ignition system, cooling system, lubrication, and exhaust system diagnostics and repair.
Transmission:
Comprehensive information on the Continuously Variable Transmission (CVT) system, including clutch assembly, drive and driven pulleys, belt inspection, and replacement procedures.
Suspension:
In-depth coverage of the front and rear suspension systems, including telescopic forks, ProAction Plus rear suspension, shock absorber adjustments, and component replacement.
Brakes:
Detailed procedures for the hydraulic disc brake system, including caliper maintenance, brake fluid replacement, bleeding procedures, and pad inspection.
Electrical System:
Extensive coverage of the electrical system, including wiring diagrams, lighting, ignition system troubleshooting, battery maintenance, and component testing.
Chassis And Bodywork:
Information on chassis components, track and suspension alignment, body panel removal and installation, and general chassis maintenance.
Procedures Included
Routine Maintenance:
Step-by-step guides for all routine maintenance tasks, including oil changes (where applicable for specific components), spark plug replacement, air filter cleaning/replacement, and general inspection points.
Troubleshooting:
Systematic troubleshooting charts and diagnostic procedures for common and uncommon issues, helping to pinpoint problems quickly.
Engine Repair:
Detailed procedures for engine disassembly, component inspection, overhaul, and reassembly, including piston, ring, and cylinder diagnostics.
Transmission Repair:
Instructions for CVT clutch servicing, roller inspection, and replacement of drive/driven pulley components.
Suspension Service:
Guidance on shock absorber servicing, fork seal replacement, and suspension linkage lubrication.
Brake Maintenance:
Procedures for brake caliper servicing, rotor inspection, and hydraulic system bleeding.
Electrical Diagnostics:
Troubleshooting guides for electrical faults, including ignition timing checks, stator output testing, and CDI unit diagnostics.
Rebuild Procedures:
Complete engine and component rebuild procedures, including torque specifications, clearances, and assembly sequences.
Technical Depth
Scope:
Comprehensive, covering everything from basic maintenance and owner upkeep to advanced engine rebuilds and complex electrical system diagnostics.
Diagnostic Tools:
Information on required tools and techniques for diagnosis, including compression testing, electrical multimeter usage, and carburetor synchronization.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF for quick information retrieval.
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
File Size:
Varies based on specific manual version, typically between 20-100 MB for comprehensive service manuals.
Common issue with 2-stroke engines, requiring regular cleaning and adjustment, covered in troubleshooting sections.
Drive Belt Wear:
Regular inspection and replacement are critical for CVT performance, with detailed guidance provided.
Suspension Bushings:
Wear on suspension bushings can occur over time, affecting handling. Manual details inspection and replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, known for its long history in producing high-performance recreational vehicles, including motorcycles and snowmobiles.
Model Evolution
Vmax Series:
The VMAX series, particularly the 700 models, represented Yamaha's commitment to high-performance, long-track trail snowmobiles known for their power and handling.
Production
Production Period:
These models were part of Yamaha's late 1990s snowmobile lineup, a period of significant innovation in engine technology and chassis design.
🏆 Awards & Recognition
Recognitions
N/A:
While specific awards for the 1999 models might not be readily available, Yamaha's snowmobile division consistently received praise for performance, reliability, and innovation in the industry during this period.
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