Yamaha Warrior 350 1996-2001 Workshop Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Warrior 350
Product Name:
Yamaha Warrior 350 1996-2001 Workshop Service Repair Manual PDF Download
Codes
Chassis Code:
YFM350X
Generation
Generation Designation:
First Generation Warrior 350
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and experienced mechanics
Competitive Analysis
Value Proposition:
Cost-effective solution for maintaining and repairing the Yamaha Warrior 350
Key Features
Manual Style:
Step-by-step instructions, hundreds of photos and illustrations, detailed substeps, notes, cautions, warnings
📋 Manual Details
Coverage Areas
Applicable Years:
1996, 1997, 1998, 1999, 2000, 2001
Page Count
Estimated Pages:
Hundreds (exact count not specified, but described as extensive)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, top end, lubrication system, fuel system, cooling system
Drivetrain:
Clutch, crankshaft, transmission, final drive
Chassis And Suspension:
Wheels, tires, brakes, suspension, steering, frame
Electrical:
Complete electrical system, troubleshooting, wiring diagrams
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, inspections
Repair:
Step-by-step repair procedures for all major components, complete disassembly and reassembly
Troubleshooting:
Diagnostic procedures for common issues, electrical troubleshooting
Technical Depth
Depth Of Information:
Comprehensive, in-depth, detailed step-by-step instructions with photos and illustrations
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Fully printable without restriction
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Reader Requirement:
Adobe PDF Reader
Delivery Method
Delivery:
Instant download link on checkout page
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve, Air-cooled
Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
9.2:1
Performance
Estimated Horsepower:
Approx. 20-25 HP (specific factory figures may vary and are detailed in the manual)
Estimated Torque:
N/A (specific factory figures may vary and are detailed in the manual)
Fuel System
Carburetor Type:
Mikuni BSR33 (single)
Fuel Type:
Unleaded gasoline
Cooling System
Cooling Method:
Forced Air Cooling
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed manual with reverse
Features
Clutch Type:
Wet, multi-disc
📐 Dimensions
Weights
Dry Weight:
Approximately 423 lbs (192 kg)
Wet Weight:
N/A (detailed in manual)
Wheels And Tires
Front Tire Size:
AT22x7-10 (common specification, manual will confirm exact)
Rear Tire Size:
AT21x10-8 (common specification, manual will confirm exact)
Wheelbase:
Approximately 49.2 inches (1250 mm)
🛡️ Safety Features
Ratings
Atv Safety:
No formal NHTSA safety ratings as it's an off-road vehicle, but manual covers brake system integrity.
Active Features
Braking System:
Hydraulic disc brakes front and rear
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is a utility ATV, no infotainment features)
Driver Assistance
Driver Assistance Features:
N/A (This is a utility ATV, no electronic driver assistance)
Connectivity
Connectivity Features:
N/A (This is a utility ATV, no connectivity features)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific intervals (typically based on operating hours or mileage/time)
Spark Plug Replacement:
Refer to manual for specific intervals
Air Filter Cleaning:
Refer to manual for specific intervals (crucial for off-road use)
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent API SG or higher, SAE 10W-30 recommended, consult manual for exact viscosity based on temperature)
Engine Oil Capacity:
Refer to manual for specific capacity (typically around 2.0-2.5 liters with filter change)
Transmission Oil Type:
Yamalube Gear Oil (or equivalent API GL-4, SAE 80W-90 recommended, consult manual)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, steering stem bearings, rear axle bearings, carburetor jetting issues due to ethanol fuels (later models).
Electrical Gremlins:
Wire harness corrosion in exposed areas, CDI unit reliability (though generally robust).
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for producing reliable and performance-oriented ATVs.
Model Evolution
Warrior 350 Development:
The Warrior 350 was a highly popular sport ATV, known for its balance of power, handling, and durability. Introduced in the mid-1980s, it underwent refinements leading up to the 1996-2001 models covered.
Production
Production Period Covered:
1996-2001
🏆 Awards & Recognition
Recognitions
Atv Industry Acclaim:
While specific awards for these model years aren't detailed here, the Warrior 350 line consistently received positive reviews for its performance and reliability in enthusiast publications of its era.
Clutch plates, wheel bearings, steering stem bearings, rear axle bearings, carburetor jetting issues due to ethanol fuels (later models).
Electrical Gremlins:
Wire harness corrosion in exposed areas, CDI unit reliability (though generally robust).
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for producing reliable and performance-oriented ATVs.
Model Evolution
Warrior 350 Development:
The Warrior 350 was a highly popular sport ATV, known for its balance of power, handling, and durability. Introduced in the mid-1980s, it underwent refinements leading up to the 1996-2001 models covered.
Production
Production Period Covered:
1996-2001
🏆 Awards & Recognition
Recognitions
Atv Industry Acclaim:
While specific awards for these model years aren't detailed here, the Warrior 350 line consistently received positive reviews for its performance and reliability in enthusiast publications of its era.
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