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Yamaha XJ900 XJ900S DIVERSION Service Repair PDF Manual 1995-2001 Download

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The XJ900 XJ900S Diversion, produced from 1995 to 2001, is a robust sport-touring motorcycle powered by an 892 cc air-cooled, inline-four engine. Known for its shaft drive and comfortable riding position, the XJ900S variant typically features full fairing for enhanced aerodynamics and wind protection. The heritage in high-performance motorcycles is evident in this model's blend of reliable engineering and capable performance, making it a versatile machine for both touring and everyday riding. The model's design prioritizes rider comfort and mechanical integrity, offering a balanced experience for its intended use. This comprehensive Service Repair Workshop Manual in English provides in-depth coverage for the XJ900 XJ900S Diversion. It details everything from routine maintenance procedures, such as oil changes and filter replacements, to complex repair and rebuilding processes for all major systems including the engine, fuel system, transmission, brakes, and electrical components. The manual also includes essential troubleshooting guides, diagnostic procedures, and technical specifications, making it an indispensable resource for owners, mechanics, and technicians seeking to maintain, repair, and optimize their vehicle. Its detailed, printable diagrams and organized content ensure clarity and ease of use for all skill levels. 🏷️ Basic Information Identification Make: Yamaha Model: XJ900 XJ900S Diversion Model Variant: XJ900S Diversion Model Code: XJ900S Years Covered: 1995-2001 Codes Engine Family: XJ900 👋 Introduction Market Position Positioning: Essential resource for Yamaha XJ900 XJ900S Diversion owners and independent workshops, aiming to reduce reliance on dealership service. Competitive Analysis Value Proposition: Offers access to professional-level repair information at a fraction of the cost of dealership labor, enabling DIY maintenance and repair. Key Features Ease Of Use: Designed for users with no prior technical knowledge, with clear instructions and organized content. Accessibility: Instant delivery via email download link, usable on PC and Mac computers. Flexibility: Printable pages allow for on-demand reference at the workbench, reducing wear and tear on a single physical copy. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download Page Count Page Count: Not Specified (Comprehensive) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, troubleshooting, diagnosis, tuning, performance adjustments Fuel System: Carburetor service, fuel pump, fuel lines, tank maintenance Ignition System: Spark plugs, coils, CDI unit, wiring diagnostics Transmission: Clutch operation, gearbox disassembly and assembly, gear selection diagnosis Drivetrain: Shaft drive system, universal joint maintenance, rear differential service Cooling System: Radiator, coolant, fan, thermostat service and inspection Exhaust System: Muffler, exhaust pipes, gasket replacement Brakes: Front and rear brake caliper service, master cylinder overhaul, bleeding procedures, pad replacement Suspension: Front forks service, rear shock absorber inspection and replacement, linkage maintenance Steering: Handlebar assembly, steering head bearing service, linkage lubrication Electrical System: Wiring diagrams, battery maintenance, charging system, starter motor, lighting system, instrument cluster diagnosis Frame And Bodywork: Chassis inspection, fairing removal and installation, seat service, fuel tank mounting Procedures Included Maintenance: Regular service checks, oil changes, filter replacements, lubrication points, brake fluid changes Troubleshooting: Diagnostic flowcharts for common and uncommon problems, symptom-based troubleshooting Repair: Step-by-step instructions for all major and minor repairs, component replacement guides Rebuilding: Complete engine rebuild procedures, gearbox overhaul, suspension component rebuilding Restoration: Guidance on restoring components to original specifications, finishing advice Diagnostics: Detailed explanations of diagnostic tests, fault codes (if applicable), and measurement procedures Technical Depth Depth: A-Z coverage, from basic maintenance to complex internal component repair and factory specifications 📊 Manual Specifications File Format File Format: Adobe PDF Searchability: Searchable text content within the PDF Print Quality Print Quality: High-resolution, printable diagrams and text Diagram Type: Highly detailed, printable diagrams Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 4-stroke, DOHC, 2-valve per cylinder inline-four Displacement: 892 cc Bore X Stroke: 71 mm x 58 mm Compression Ratio: 9.5:1 (Typical) Performance Horsepower: Approx. 85-90 PS @ 8000 rpm (Varies by market and specific model year) Torque: Approx. 75-80 Nm @ 6500 rpm (Varies by market and specific model year) Fuel System Fuel Delivery: Mikuni BS36 carburetors (Quad) Fuel Type: Unleaded gasoline Oil Type Recommended Oil Viscosity: 10W-40 or 20W-50 (Consult manual for exact specification) Recommended Oil Standard: API SG or higher (Consult manual for exact specification) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet, multi-plate Features Drive Type: Shaft drive Fluid Type Transmission Fluid: Yamaha Motorcycle Gear Oil SAE 80W or equivalent API GL-4 (Consult manual for exact specification) 📐 Dimensions Exterior Length: Approx. 2170 mm (Varies by market) Width: Approx. 770 mm (Varies by market) Height: Approx. 1220 mm (Varies by market) Weights Dry Weight: Approx. 233 kg (Varies by market) Wet Weight: Approx. 255 kg (Varies by market) Tires Front Tire Size: 120/70ZR17 M/C (58W) (Typical) Rear Tire Size: 170/60ZR17 M/C (72W) (Typical) Wheels Wheel Type: Cast alloy 🛡️ Safety Features Active Features Braking System: Dual disc front brakes, single disc rear...
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Yamaha XJ900 XJ900S DIVERSION Service Repair PDF Manual 1995-2001 DownloadYamaha XJ900 XJ900S DIVERSION Service Repair PDF Manual 1995-2001 DownloadYamaha XJ900 XJ900S DIVERSION Service Repair PDF Manual 1995-2001 DownloadYamaha XJ900 XJ900S DIVERSION Service Repair PDF Manual 1995-2001 Download
The XJ900 XJ900S Diversion, produced from 1995 to 2001, is a robust sport-touring motorcycle powered by an 892 cc air-cooled, inline-four engine. Known for its shaft drive and comfortable riding position, the XJ900S variant typically features full fairing for enhanced aerodynamics and wind protection. The heritage in high-performance motorcycles is evident in this model's blend of reliable engineering and capable performance, making it a versatile machine for both touring and everyday riding. The model's design prioritizes rider comfort and mechanical integrity, offering a balanced experience for its intended use. This comprehensive Service Repair Workshop Manual in English provides in-depth coverage for the XJ900 XJ900S Diversion. It details everything from routine maintenance procedures, such as oil changes and filter replacements, to complex repair and rebuilding processes for all major systems including the engine, fuel system, transmission, brakes, and electrical components. The manual also includes essential troubleshooting guides, diagnostic procedures, and technical specifications, making it an indispensable resource for owners, mechanics, and technicians seeking to maintain, repair, and optimize their vehicle. Its detailed, printable diagrams and organized content ensure clarity and ease of use for all skill levels.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XJ900 XJ900S Diversion
Model Variant:
XJ900S Diversion
Model Code:
XJ900S
Years Covered:
1995-2001
Codes
Engine Family:
XJ900
👋 Introduction
Market Position
Positioning:
Essential resource for Yamaha XJ900 XJ900S Diversion owners and independent workshops, aiming to reduce reliance on dealership service.
Competitive Analysis
Value Proposition:
Offers access to professional-level repair information at a fraction of the cost of dealership labor, enabling DIY maintenance and repair.
Key Features
Ease Of Use:
Designed for users with no prior technical knowledge, with clear instructions and organized content.
Accessibility:
Instant delivery via email download link, usable on PC and Mac computers.
Flexibility:
Printable pages allow for on-demand reference at the workbench, reducing wear and tear on a single physical copy.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF Download
Page Count
Page Count:
Not Specified (Comprehensive)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, troubleshooting, diagnosis, tuning, performance adjustments
Fuel System:
Carburetor service, fuel pump, fuel lines, tank maintenance
Ignition System:
Spark plugs, coils, CDI unit, wiring diagnostics
Transmission:
Clutch operation, gearbox disassembly and assembly, gear selection diagnosis
Drivetrain:
Shaft drive system, universal joint maintenance, rear differential service
Cooling System:
Radiator, coolant, fan, thermostat service and inspection
Exhaust System:
Muffler, exhaust pipes, gasket replacement
Brakes:
Front and rear brake caliper service, master cylinder overhaul, bleeding procedures, pad replacement
Suspension:
Front forks service, rear shock absorber inspection and replacement, linkage maintenance
Steering:
Handlebar assembly, steering head bearing service, linkage lubrication
Electrical System:
Wiring diagrams, battery maintenance, charging system, starter motor, lighting system, instrument cluster diagnosis
Frame And Bodywork:
Chassis inspection, fairing removal and installation, seat service, fuel tank mounting
Procedures Included
Maintenance:
Regular service checks, oil changes, filter replacements, lubrication points, brake fluid changes
Troubleshooting:
Diagnostic flowcharts for common and uncommon problems, symptom-based troubleshooting
Repair:
Step-by-step instructions for all major and minor repairs, component replacement guides
Rebuilding:
Complete engine rebuild procedures, gearbox overhaul, suspension component rebuilding
Restoration:
Guidance on restoring components to original specifications, finishing advice
Diagnostics:
Detailed explanations of diagnostic tests, fault codes (if applicable), and measurement procedures
Technical Depth
Depth:
A-Z coverage, from basic maintenance to complex internal component repair and factory specifications
📊 Manual Specifications
File Format
File Format:
Adobe PDF
Searchability:
Searchable text content within the PDF
Print Quality
Print Quality:
High-resolution, printable diagrams and text
Diagram Type:
Highly detailed, printable diagrams
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, DOHC, 2-valve per cylinder inline-four
Displacement:
892 cc
Bore X Stroke:
71 mm x 58 mm
Compression Ratio:
9.5:1 (Typical)
Performance
Horsepower:
Approx. 85-90 PS @ 8000 rpm (Varies by market and specific model year)
Torque:
Approx. 75-80 Nm @ 6500 rpm (Varies by market and specific model year)
Fuel System
Fuel Delivery:
Mikuni BS36 carburetors (Quad)
Fuel Type:
Unleaded gasoline
Oil Type
Recommended Oil Viscosity:
10W-40 or 20W-50 (Consult manual for exact specification)
Recommended Oil Standard:
API SG or higher (Consult manual for exact specification)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multi-plate
Features
Drive Type:
Shaft drive
Fluid Type
Transmission Fluid:
Yamaha Motorcycle Gear Oil SAE 80W or equivalent API GL-4 (Consult manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 2170 mm (Varies by market)
Width:
Approx. 770 mm (Varies by market)
Height:
Approx. 1220 mm (Varies by market)
Weights
Dry Weight:
Approx. 233 kg (Varies by market)
Wet Weight:
Approx. 255 kg (Varies by market)
Tires
Front Tire Size:
120/70ZR17 M/C (58W) (Typical)
Rear Tire Size:
170/60ZR17 M/C (72W) (Typical)
Wheels
Wheel Type:
Cast alloy
🛡️ Safety Features
Active Features
Braking System:
Dual disc front brakes, single disc rear brake
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals
💡 Technology Features
Infotainment
Features:
Basic analog instrumentation including speedometer, tachometer, fuel gauge, and indicator lights. No advanced infotainment systems.
Driver Assistance
Features:
No electronic driver assistance systems. Focus is on mechanical integrity and rider feedback.
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 4,000-6,000 km or annually (Consult manual for exact specification)
Spark Plug Replacement Interval:
Every 10,000-12,000 km (Consult manual for exact specification)
Valve Clearance Check Interval:
Every 10,000-12,000 km (Consult manual for exact specification)
Fluid Specifications
Brake Fluid Type:
DOT 4 (Consult manual for exact specification)
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (Consult manual for exact specification)
Known Issues
Common Wear Items:
Clutch wear, suspension wear, carburetor synchronization issues, potential stator failure (common on many Yamaha models of this era).
Maintenance Focus:
Regular carburetor cleaning and synchronization, shaft drive lubrication, and electrical system checks are crucial for longevity.
📚 Vehicle History
Brand Heritage
Heritage Focus:
Yamaha is renowned for its high-performance motorcycles, blending innovation with a strong racing heritage. The XJ series represents their commitment to versatile and reliable sport-touring machines.
Model Evolution
Evolution Summary:
The XJ900 Diversion was introduced as a shaft-driven sport-touring motorcycle, offering a comfortable ride with capable performance. The XJ900S variant typically refers to the faired version for improved aerodynamics and wind protection.
Production
Production Period:
The XJ900 Diversion platform was produced throughout the 1990s and into the early 2000s, with this manual covering a significant portion of its lifespan.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
While specific awards for this model year are not readily documented, the XJ900 platform was generally well-regarded for its balance of performance, comfort, and reliability in the sport-touring segment.
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