Yamaha XS650E XS650SE 1978 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: XS650 Special Model Variant: XS650SE Model Variant Alternative: XS650E Year: 1978 👋 Introduction Market Position Target Audience: Owners, mechanics, and restorers of 1978 Yamaha XS650E and XS650SE models Value Proposition: Provides essential, official factory information for maintaining, repairing, and restoring the iconic Yamaha XS650 series Competitive Analysis Information Source: Official Factory Service Manual, considered the definitive source for technical data Key Features Comprehensiveness: Covers all aspects of the motorcycle's operation, maintenance, and repair Detail Level: Includes detailed diagrams, specifications, and step-by-step procedures 📋 Manual Details Coverage Areas Primary Coverage: Full Factory Service and Repair Vehicle Models Covered: Yamaha XS650E, Yamaha XS650SE Model Years Covered: 1978 Page Count Estimated Pages: Hundreds (specific count not provided, but described as 'COMPLETE official full factory service repair manual') Manual Type Type: Workshop Service Repair Manual Language Language: English (presumed based on product description) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, tuning, diagnostics, lubrication, cooling system, fuel system, ignition system, exhaust system Transmission: Gearbox operation, maintenance, overhaul, clutch service, shift mechanism Drivetrain: Final drive, chain maintenance, sprocket replacement, shaft drive (if applicable to specific model variants) Chassis: Frame inspection and repair, suspension (front forks, rear shocks), steering system, wheel bearings Brakes: Front and rear brake system maintenance, caliper overhaul, fluid replacement, pad/shoe inspection and replacement, hydraulic lines Electrical System: Wiring diagrams, battery maintenance, charging system (alternator/generator), lighting, ignition coil, starter motor, fuses, switches Fuel System: Carburetor identification, tuning, cleaning, rebuilding (e.g., Mikuni VM series), fuel tank maintenance, fuel lines Bodywork: Fender removal/installation, seat maintenance, tank mounting, control lever adjustments, minor panel repair Procedures Included Maintenance: Regular servicing, oil changes, filter replacements, chain adjustments, brake checks, tire pressure checks, spark plug replacement Diagnostics: Troubleshooting guides for common performance issues, electrical faults, and mechanical problems Repair: Step-by-step instructions for component disassembly, repair, and reassembly for all major systems Rebuilds: Detailed procedures for engine top-end and bottom-end rebuilds, gearbox overhauls, and carburetor rebuilding Adjustments: Valve clearance adjustment, carburetor synchronization, ignition timing adjustment, clutch and throttle cable adjustments Technical Depth Depth: Comprehensive from basic rider maintenance to full engine rebuilds and advanced diagnostics, suitable for professional mechanics and experienced DIY enthusiasts 📊 Manual Specifications File Format File Type: PDF Searchable Text: Presumed searchable text within the PDF for ease of navigation and information retrieval Print Quality Printability: Designed to be fully printable, allowing users to print specific sections or the entire manual Binding Type Binding Options: N/A (Digital PDF download, user can choose binding upon printing) Paper Type Paper Recommendation: N/A (Digital PDF download, user can choose paper type upon printing) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, parallel-twin Displacement: 653 cc (40.0 cu in) Bore X Stroke: 75.0 mm x 74.0 mm (2.95 in x 2.91 in) Compression Ratio: 8.4:1 Valve Configuration: SOHC, 2 valves per cylinder Ignition System: CDI (Capacitor Discharge Ignition) with electronic advance Lubrication System: Wet sump Performance Horsepower Peak: Approx. 53 hp @ 6500 rpm (Model dependent, this is a typical figure for the era) Torque Peak: Approx. 37 ft-lbs @ 5000 rpm (Model dependent, this is a typical figure for the era) Fuel System Carburetors: Dual Mikuni VM34SC (or similar 34mm constant velocity carburetors) Fuel Capacity: Approx. 3.7 US gallons (14 liters) Fuel Type: Unleaded gasoline (with appropriate octane rating for the era, typically 87 or 89 octane) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch: Wet, multiple disc Final Drive: Chain drive Features Gear Ratios: Specific ratios will be detailed in the manual (e.g., 1st: 2.35, 2nd: 1.64, 3rd: 1.27, 4th: 1.04, 5th: 0.87) Transmission Oil: Yamaha motorcycle gear oil or equivalent (specific viscosity and API classification in manual, likely SAE 80W-90 GL-4) 📐 Dimensions Exterior Overall Length: Approx. 87.6 inches (2225 mm) - Varies slightly between E and SE models Overall Width: Approx. 34.1 inches (865 mm) - Varies slightly between E and SE models Overall Height: Approx. 46.7 inches (1185 mm) - Varies slightly between E and SE models Wheelbase: Approx. 58.7 inches (1490 mm) Weights Dry Weight: Approx. 460 lbs (209 kg) - Varies slightly between E and SE models Gross Vehicle Weight Rating: Not typically specified for motorcycles, but load capacity details will be in manual 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle safety ratings not standardized in the same way as cars) Active Features Braking System: Front: Disc brake; Rear: Drum brake (specific caliper/drum sizes in manual) Passive Features Lighting: Headlight, taillight, brake light, turn signals Frame Construction: Steel double-cradle frame 💡 Technology Features Infotainment Infotainment System: N/A (This is a 1978 motorcycle, technology is mechanical) Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 2,000 miles or 6 months (refer to manual for precise interval based on usage) Valve Adjustment...
Comprehensive from basic rider maintenance to full engine rebuilds and advanced diagnostics, suitable for professional mechanics and experienced DIY enthusiasts
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Presumed searchable text within the PDF for ease of navigation and information retrieval
Print Quality
Printability:
Designed to be fully printable, allowing users to print specific sections or the entire manual
Binding Type
Binding Options:
N/A (Digital PDF download, user can choose binding upon printing)
Paper Type
Paper Recommendation:
N/A (Digital PDF download, user can choose paper type upon printing)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, parallel-twin
Displacement:
653 cc (40.0 cu in)
Bore X Stroke:
75.0 mm x 74.0 mm (2.95 in x 2.91 in)
Compression Ratio:
8.4:1
Valve Configuration:
SOHC, 2 valves per cylinder
Ignition System:
CDI (Capacitor Discharge Ignition) with electronic advance
Lubrication System:
Wet sump
Performance
Horsepower Peak:
Approx. 53 hp @ 6500 rpm (Model dependent, this is a typical figure for the era)
Torque Peak:
Approx. 37 ft-lbs @ 5000 rpm (Model dependent, this is a typical figure for the era)
Fuel System
Carburetors:
Dual Mikuni VM34SC (or similar 34mm constant velocity carburetors)
Fuel Capacity:
Approx. 3.7 US gallons (14 liters)
Fuel Type:
Unleaded gasoline (with appropriate octane rating for the era, typically 87 or 89 octane)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch:
Wet, multiple disc
Final Drive:
Chain drive
Features
Gear Ratios:
Specific ratios will be detailed in the manual (e.g., 1st: 2.35, 2nd: 1.64, 3rd: 1.27, 4th: 1.04, 5th: 0.87)
Transmission Oil:
Yamaha motorcycle gear oil or equivalent (specific viscosity and API classification in manual, likely SAE 80W-90 GL-4)
📐 Dimensions
Exterior
Overall Length:
Approx. 87.6 inches (2225 mm) - Varies slightly between E and SE models
Overall Width:
Approx. 34.1 inches (865 mm) - Varies slightly between E and SE models
Overall Height:
Approx. 46.7 inches (1185 mm) - Varies slightly between E and SE models
Wheelbase:
Approx. 58.7 inches (1490 mm)
Weights
Dry Weight:
Approx. 460 lbs (209 kg) - Varies slightly between E and SE models
Gross Vehicle Weight Rating:
Not typically specified for motorcycles, but load capacity details will be in manual
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle safety ratings not standardized in the same way as cars)
The cam chain tensioner can wear over time, leading to noise. Manual outlines inspection and adjustment/replacement.
📚 Vehicle History
Brand Heritage
Yamaha Motor Corporation:
Founded in 1887 as a musical instrument manufacturer, Yamaha entered the motorcycle market in 1955.
Model Evolution
Xs650 Lineage:
The XS650 was Yamaha's flagship large-displacement motorcycle introduced in 1970, directly competing with British twins. The E and SE models represent refinements and styling variations from earlier iterations.
Xs650Se Special:
The 'SE' designation typically indicates a 'Special' or custom styling package, often featuring unique paint, chrome, spoked wheels, and sometimes different handlebars or seating compared to the standard 'E' model.
Production
Production Period:
1970-1983 (XS650 range), with 1978 models being a key year in its development.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Model Legacy:
The XS650 is widely regarded as a classic motorcycle, celebrated for its reliable parallel-twin engine and customizability. It's a popular platform for cafe racers and vintage restorations.
Ratings
Reliability Reputation:
Generally considered reliable and robust when properly maintained, a hallmark of its design.
Certifications
Manual Authenticity:
Official Factory Service Manual, providing authorized procedures and specifications.
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