Yamaha XV19 Raider 2008 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: XV19 Raider Year: 2008 Product Type: Workshop Service Repair Manual Codes Engine Code: XV19CS 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Yamaha XV19 Raider owners, independent repair shops, motorcycle technicians Competitive Analysis Competitors: Harley-Davidson V-Rod, Honda Fury, Indian Chief Vintage (competitors in the large-displacement cruiser segment) Key Features Design Philosophy: Custom cruiser styling with a long wheelbase, low seat height, and powerful V-twin engine Manual Value Proposition: Enables owners and technicians to perform all necessary maintenance and repairs to factory standards, ensuring optimal performance and longevity of the vehicle. 📋 Manual Details Coverage Areas General Coverage: Complete factory service and repair information Specific Systems: Engine, Fuel System, Ignition System, Transmission, Drivetrain, Chassis, Suspension, Brakes, Electrical System, Bodywork, Cooling System, Lubrication System, Frame, Wheels, Tires, Controls, Instruments, Diagnostics Page Count Estimated Pages: Hundreds of pages (exact count not specified in product info, but implies comprehensive) Manual Type Type: Official Full Factory Service Repair Manual Language Language: English (presumed, as most factory manuals are released in English first for global markets) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, repair, overhaul of all internal components (pistons, rings, crankshaft, connecting rods, cylinder heads, valves, camshafts, timing system) Fuel System: Fuel pump, injectors, throttle body, fuel lines, fuel tank, fuel pressure testing, cleaning and replacement procedures Ignition System: Ignition coils, spark plugs, ignition control module, timing adjustments, troubleshooting Transmission Drivetrain: Clutch operation, gearbox inspection and repair, final drive unit maintenance and overhaul, drive shaft and U-joint inspection Brakes: Brake caliper overhaul, master cylinder service, brake line replacement, bleeding procedures, disc and pad inspection and replacement, ABS system diagnostics (if applicable) Suspension Steering: Front fork disassembly, service, and adjustment; rear shock absorber inspection and replacement; steering head bearing maintenance; wheel bearing replacement Electrical System: Wiring diagrams, battery service, starter motor, alternator, lighting system, indicators, horn, fuse box location and testing, diagnostic connector and procedures Cooling System: Radiator, coolant hoses, thermostat, water pump inspection and replacement, coolant type and capacity Bodywork Frame: Fairing removal and installation, seat removal, fender replacement, frame inspection for damage, structural integrity checks Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, lubrication points, chain adjustment (if applicable), tire pressure checks Troubleshooting: Diagnostic flowcharts, common problems and solutions, symptom-based troubleshooting guides Repair Overhaul: Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and adjustment for all major systems Electrical Diagnostics: Testing of sensors, actuators, ECUs, wiring continuity, short circuits, and voltage checks Specifications: Torque specifications for all fasteners, critical clearances, fluid capacities, and measurement specifications Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission rebuilds Diagnostic Level: Advanced diagnostics, including troubleshooting of electronic systems and sensor data Special Tools: Identification and usage of specialized tools required for specific repair procedures 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text (typical for professionally produced PDFs) Print Quality Quality: High-resolution, suitable for printing individual pages or the entire document Binding Type Binding: Not applicable (digital format) Paper Type Paper: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 4-stroke, SOHC, V-twin Displacement: 1854 cc (113.1 cu in) Bore X Stroke: 100.0 mm x 118.0 mm (3.94 in x 4.65 in) Compression Ratio: 9.5:1 Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approximately 100 hp (actual figures may vary based on market and tuning; manual will provide precise figures). Torque: Approximately 120 lb-ft (actual figures may vary; manual will provide precise figures). Fuel System Fuel Delivery: Fuel Injection (FI) with Mikuni twin throttle body Fuel Type: Unleaded gasoline, minimum 87 octane Cooling System Cooling Method: Air-cooled Lubrication Oil Type: Yamalube 4 (or equivalent motorcycle-specific 20W-40 API SG or higher) Oil Capacity W Filter Change: Approximately 4.2 US qt (4.0 L) - Manual will confirm exact capacity. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet, multiple-disc Final Drive: Belt drive Features Gear Ratios: Manual will provide specific gear ratios. Transmission Oil Type: Yamalube SAE 80 hypoid gear oil (or equivalent API GL-4) Transmission Oil Capacity: Approximately 0.95 US qt (0.9 L) - Manual will confirm exact capacity. 📐 Dimensions Exterior Overall Length: Approximately 98.6 in (2505 mm) Overall Width: Approximately 34.4 in (875 mm) Overall Height: Approximately 46.3 in (1175 mm) Wheelbase: Approximately 70.7 in (1800 mm) Ground Clearance: Approximately 5.5 in (140 mm) Weights Dry Weight: Approximately 638 lbs (290 kg) Wet Weight: Approximately 672 lbs (305 kg) (with all fluids) - Manual will provide exact figure. Fuel Tank Capacity: 4.7 US gal (17.7 L) Wheels Tires Front Tire Size: 120/70-21M/C 58H Rear Tire Size: 210/50-18M/C 77H Wheel Type: Cast aluminum Bolt Pattern: Not applicable (typical for motorcycles with single-sided rear hub and different front hub design) 🛡️ Safety Features Ratings Crash Test Results: Motorcycles...
Harley-Davidson V-Rod, Honda Fury, Indian Chief Vintage (competitors in the large-displacement cruiser segment)
Key Features
Design Philosophy:
Custom cruiser styling with a long wheelbase, low seat height, and powerful V-twin engine
Manual Value Proposition:
Enables owners and technicians to perform all necessary maintenance and repairs to factory standards, ensuring optimal performance and longevity of the vehicle.
Ignition coils, spark plugs, ignition control module, timing adjustments, troubleshooting
Transmission Drivetrain:
Clutch operation, gearbox inspection and repair, final drive unit maintenance and overhaul, drive shaft and U-joint inspection
Brakes:
Brake caliper overhaul, master cylinder service, brake line replacement, bleeding procedures, disc and pad inspection and replacement, ABS system diagnostics (if applicable)
Suspension Steering:
Front fork disassembly, service, and adjustment; rear shock absorber inspection and replacement; steering head bearing maintenance; wheel bearing replacement
Electrical System:
Wiring diagrams, battery service, starter motor, alternator, lighting system, indicators, horn, fuse box location and testing, diagnostic connector and procedures
Cooling System:
Radiator, coolant hoses, thermostat, water pump inspection and replacement, coolant type and capacity
Bodywork Frame:
Fairing removal and installation, seat removal, fender replacement, frame inspection for damage, structural integrity checks
Diagnostic flowcharts, common problems and solutions, symptom-based troubleshooting guides
Repair Overhaul:
Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and adjustment for all major systems
Electrical Diagnostics:
Testing of sensors, actuators, ECUs, wiring continuity, short circuits, and voltage checks
Specifications:
Torque specifications for all fasteners, critical clearances, fluid capacities, and measurement specifications
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full engine and transmission rebuilds
Diagnostic Level:
Advanced diagnostics, including troubleshooting of electronic systems and sensor data
Special Tools:
Identification and usage of specialized tools required for specific repair procedures
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text (typical for professionally produced PDFs)
Print Quality
Quality:
High-resolution, suitable for printing individual pages or the entire document
Binding Type
Binding:
Not applicable (digital format)
Paper Type
Paper:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, SOHC, V-twin
Displacement:
1854 cc (113.1 cu in)
Bore X Stroke:
100.0 mm x 118.0 mm (3.94 in x 4.65 in)
Compression Ratio:
9.5:1
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approximately 100 hp (actual figures may vary based on market and tuning; manual will provide precise figures).
Torque:
Approximately 120 lb-ft (actual figures may vary; manual will provide precise figures).
Fuel System
Fuel Delivery:
Fuel Injection (FI) with Mikuni twin throttle body
Fuel Type:
Unleaded gasoline, minimum 87 octane
Cooling System
Cooling Method:
Air-cooled
Lubrication
Oil Type:
Yamalube 4 (or equivalent motorcycle-specific 20W-40 API SG or higher)
Oil Capacity W Filter Change:
Approximately 4.2 US qt (4.0 L) - Manual will confirm exact capacity.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multiple-disc
Final Drive:
Belt drive
Features
Gear Ratios:
Manual will provide specific gear ratios.
Transmission Oil Type:
Yamalube SAE 80 hypoid gear oil (or equivalent API GL-4)
Transmission Oil Capacity:
Approximately 0.95 US qt (0.9 L) - Manual will confirm exact capacity.
📐 Dimensions
Exterior
Overall Length:
Approximately 98.6 in (2505 mm)
Overall Width:
Approximately 34.4 in (875 mm)
Overall Height:
Approximately 46.3 in (1175 mm)
Wheelbase:
Approximately 70.7 in (1800 mm)
Ground Clearance:
Approximately 5.5 in (140 mm)
Weights
Dry Weight:
Approximately 638 lbs (290 kg)
Wet Weight:
Approximately 672 lbs (305 kg) (with all fluids) - Manual will provide exact figure.
Fuel Tank Capacity:
4.7 US gal (17.7 L)
Wheels Tires
Front Tire Size:
120/70-21M/C 58H
Rear Tire Size:
210/50-18M/C 77H
Wheel Type:
Cast aluminum
Bolt Pattern:
Not applicable (typical for motorcycles with single-sided rear hub and different front hub design)
🛡️ Safety Features
Ratings
Crash Test Results:
Motorcycles are generally not subjected to standardized crash testing like automobiles. Safety is inherent in design and rider control.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Manual details inspection, maintenance, and repair of these systems.
Lighting:
Halogen headlight, LED taillight, front and rear turn signals. Manual covers bulb replacement and electrical checks.
Passive Features
Frame Construction:
Steel frame designed for stability and rider feedback. Manual includes frame inspection procedures.
Ergonomics:
Low seat height and comfortable riding position contribute to rider control and reduce fatigue.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, digital tachometer, fuel gauge, clock, trip meters, hazard warning lights. Manual details instrument cluster operation and diagnostics.
Lighting Technology:
Halogen headlight for strong illumination, LED tail and brake lights for visibility and longevity.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) may be an optional feature on some models. Manual will specify if ABS is present and detail its function and diagnostics.
Connectivity
Diagnostic Port:
Standard diagnostic port for connecting scan tools to retrieve fault codes and monitor sensor data. Manual includes diagnostic procedures.
🔧 Maintenance
Service Intervals
First Service:
Typically around 600 miles (1000 km) for initial break-in service, including oil and filter change, chain adjustment, and general inspection. Manual will specify exact interval.
Regular Oil Change:
Every 3,000-4,000 miles (5,000-6,000 km) or annually. Manual will provide precise mileage and time intervals.
Air Filter Cleaning Replacement:
Inspect every 3,000 miles, clean or replace as needed. Manual will specify.
Spark Plug Replacement:
Typically every 10,000-15,000 miles. Manual will provide specific part numbers and intervals.
Belt Drive Maintenance:
Regular inspection for wear, tension adjustment as needed. Manual will detail inspection points and adjustment procedures.
Fluid Specifications
Engine Oil Spec:
Yamalube 4 (or equivalent 20W-40 API SG or higher)
Transmission Oil Spec:
Yamalube SAE 80 hypoid gear oil (or equivalent API GL-4)
Brake Fluid Spec:
DOT 4 hydraulic brake fluid
Coolant Spec:
Permanent type antifreeze coolant (ethylene glycol based), typically a 50/50 mix with distilled water. Manual will specify Yamaha's recommended coolant.
Known Issues
Typical Wear Items:
Brake pads, tires, clutch plates (dependent on riding style), spark plugs, air filter, drive belt. Manual provides wear limits and replacement procedures.
Potential Issues:
As with any vehicle, electrical connectors can corrode over time, and fuel injection systems can require cleaning. Manual's diagnostic section addresses these.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, a Japanese company known for a wide range of products including motorcycles, musical instruments, and powersports equipment.
Model Evolution
Lineage:
The XV19 Raider is part of Yamaha's Star Motorcycles cruiser line, building upon the success of models like the Road Star and Warrior. It was introduced as a bold, custom-styled machine.
Design Inspiration:
Features a long, low-slung chassis and styling cues reminiscent of classic choppers and custom bikes.
Production
Introduction Year:
The XV19 Raider was first introduced for the 2008 model year.
Manufacturing Location:
Typically assembled in Japan or specialized Yamaha facilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2008 model year are not readily recalled, the Star Motorcycles line is generally well-regarded for its build quality and performance. The manual itself is a testament to Yamaha's commitment to supporting its products.
Ratings
User Reviews:
Positive user reviews often cite the powerful engine, comfortable riding position, and distinctive styling as major strengths.
Certifications
Manual Standard:
Adheres to industry standards for technical repair documentation, providing clear instructions and accurate specifications.
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