Welcome to the service manual for the YFM700FI Grizzly, covering the first generation models from 2007 and 2008. This robust all-terrain vehicle is engineered for exceptional off-road capability, featuring a powerful 686cc liquid-cooled engine and an advanced Electric Power Steering (EPS) system designed to enhance rider comfort and control across varied terrain. Renowned for its reliability and durable construction, the YFM700FI Grizzly is a testament to commitment to performance and innovation in the powersports industry, making it a trusted companion for demanding outdoor adventures and utility tasks. This comprehensive factory service manual provides detailed, step-by-step instructions for all aspects of maintenance, diagnosis, and repair. It covers essential systems including the engine, fuel injection, drivetrain, suspension, braking, and the intricate Electric Power Steering (EPS) system. With clear explanations, troubleshooting guides, and technical specifications, this manual is an indispensable resource for enthusiast owners, independent mechanics, and technicians aiming to maintain the peak performance and longevity of their YFM700FI Grizzly. ๐ท๏ธ Basic Information Identification Make: Yamaha Model: YFM700FI Grizzly Product Type: Service Manual Codes Model Code Range: YFM700FI Generation Generation: First Generation Model Years Covered: 2007, 2008 ๐ Introduction Market Position Target Audience: Enthusiast ATV owners, independent repair shops, and aspiring DIY mechanics. Value Proposition: Empowers owners to perform repairs and maintenance, saving on labor costs and increasing mechanical knowledge. Provides professional-level accuracy. Competitive Analysis Competitor Alternatives: Other third-party repair guides, online forums, or dealership service departments. Key Differentiator: Authenticity (factory technician equivalent), comprehensive coverage including the advanced EPS system, and instant digital access. Key Features Feature 1: Step-by-step repair instructions. Feature 2: Detailed illustrations and diagrams. Feature 3: Troubleshooting guides for common issues. Feature 4: Specific focus on the Electric Power Steering (EPS) system. ๐ Manual Details Coverage Areas Primary Coverage: Comprehensive repair, maintenance, and troubleshooting for Yamaha YFM700FI Grizzly ATV Specific Systems Highlighted: Engine, Fuel System, Electrical System, Drivetrain, Suspension, Steering, Braking System, Frame, Bodywork, Electric Power Steering (EPS) Page Count Estimated Pages: 600-800 (typical for comprehensive service manuals of this era) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Digital Format: PDF Download ๐ Manual Coverage Systems Covered Engine: Detailed inspection, disassembly, assembly, and component specifications for the 686cc liquid-cooled SOHC 4-stroke engine. Fuel System: Fuel injection system diagnosis and repair, including injectors, throttle body, fuel pump, and sensors. Electrical System: Wiring diagrams, troubleshooting electrical faults, component testing (ECU, ignition, charging system, lighting). Drivetrain: CVT transmission service, differential lock operation, drive shafts, and wheel hub assembly. Suspension: Front and rear suspension component inspection, adjustment, and repair (shocks, control arms, bushings). Steering: Steering system diagnosis, repair, and alignment procedures. Includes detailed coverage of the Electric Power Steering (EPS) system. Braking System: Hydraulic brake system maintenance, bleeding procedures, caliper and master cylinder service. Cooling System: Radiator, fan, coolant hoses, and thermostat service. Overheating diagnosis. Frame And Bodywork: Frame inspection, body panel removal and installation, and seat service. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning, valve clearance checks, lubrication points. Diagnostic Procedures: Systematic troubleshooting guides for common and complex issues (starting, running, shifting, electrical). Repair Procedures: Step-by-step instructions for component replacement and overhaul, from minor adjustments to major engine rebuilds. Eps Specific Procedures: Electric Power Steering system self-diagnostics, sensor calibration, motor replacement, and troubleshooting. Technical Depth Depth: Comprehensive, covering everything from basic pre-ride checks to complete engine and transmission overhauls, including advanced electrical diagnostics. Diagnostic Capabilities: Detailed fault code interpretation and step-by-step diagnostic trees for engine management and EPS issues. ๐ Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality Printability: Printable for physical reference. Binding Type Binding Type Implied: Digital (no physical binding) Paper Type Paper Type Implied: Digital (no physical paper) โ๏ธ Engine Specifications Primary Engine Engine Type: 686cc Liquid-Cooled, SOHC, 4-Valve, 4-Stroke Bore X Stroke: 102.0 mm x 84.0 mm (typical for this engine) Compression Ratio: 9.2:1 (typical) Performance Horsepower: Approximately 45-48 HP (estimated at crank, varies by market/tuning) Torque: Approximately 40-42 lb-ft (estimated at crank, varies by market/tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Mikuni throttle body (e.g., 41mm) Ignition System: TCI (Transistor Controlled Ignition) Lubrication Oil Type Recommendation: Yamalube 4 (or equivalent) SAE 10W-40 or 20W-50 (depending on temperature) API SG or higher. Fluid Capacities Engine Oil Capacity W Filter: Approximately 2.4 Liters (2.5 US qt) ๐ง Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) with Yamaha's Ultramatic system and engine braking. Drive System: Shaft Drive, 2WD/4WD with locking front differential (On-Commandยฎ system) Features Features: High and Low range, Reverse, Neutral. Fluid Specifications Cvt Fluid Type: Yamaha Clamp Drive Grease or equivalent, Yamalube Gear Oil for final drive. ๐ Dimensions Exterior Length: Approx. 81.7 inches (2075 mm) Width: Approx. 45.3 inches (1150 mm) Height: Approx. 45.5 inches (1155 mm) Weights Dry Weight: Approx. 622 lbs (282 kg) Ground...
Welcome to the service manual for the YFM700FI Grizzly, covering the first generation models from 2007 and 2008. This robust all-terrain vehicle is engineered for exceptional off-road capability, featuring a powerful 686cc liquid-cooled engine and an advanced Electric Power Steering (EPS) system designed to enhance rider comfort and control across varied terrain. Renowned for its reliability and durable construction, the YFM700FI Grizzly is a testament to commitment to performance and innovation in the powersports industry, making it a trusted companion for demanding outdoor adventures and utility tasks.
This comprehensive factory service manual provides detailed, step-by-step instructions for all aspects of maintenance, diagnosis, and repair. It covers essential systems including the engine, fuel injection, drivetrain, suspension, braking, and the intricate Electric Power Steering (EPS) system. With clear explanations, troubleshooting guides, and technical specifications, this manual is an indispensable resource for enthusiast owners, independent mechanics, and technicians aiming to maintain the peak performance and longevity of their YFM700FI Grizzly.
๐ท๏ธ Basic Information
Identification
Make:
Yamaha
Model:
YFM700FI Grizzly
Product Type:
Service Manual
Codes
Model Code Range:
YFM700FI
Generation
Generation:
First Generation
Model Years Covered:
2007, 2008
๐ Introduction
Market Position
Target Audience:
Enthusiast ATV owners, independent repair shops, and aspiring DIY mechanics.
Value Proposition:
Empowers owners to perform repairs and maintenance, saving on labor costs and increasing mechanical knowledge. Provides professional-level accuracy.
Competitive Analysis
Competitor Alternatives:
Other third-party repair guides, online forums, or dealership service departments.
Key Differentiator:
Authenticity (factory technician equivalent), comprehensive coverage including the advanced EPS system, and instant digital access.
Key Features
Feature 1:
Step-by-step repair instructions.
Feature 2:
Detailed illustrations and diagrams.
Feature 3:
Troubleshooting guides for common issues.
Feature 4:
Specific focus on the Electric Power Steering (EPS) system.
๐ Manual Details
Coverage Areas
Primary Coverage:
Comprehensive repair, maintenance, and troubleshooting for Yamaha YFM700FI Grizzly ATV
Specific Systems Highlighted:
Engine, Fuel System, Electrical System, Drivetrain, Suspension, Steering, Braking System, Frame, Bodywork, Electric Power Steering (EPS)
Page Count
Estimated Pages:
600-800 (typical for comprehensive service manuals of this era)
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Digital Format:
PDF Download
๐ Manual Coverage
Systems Covered
Engine:
Detailed inspection, disassembly, assembly, and component specifications for the 686cc liquid-cooled SOHC 4-stroke engine.
Fuel System:
Fuel injection system diagnosis and repair, including injectors, throttle body, fuel pump, and sensors.
Systematic troubleshooting guides for common and complex issues (starting, running, shifting, electrical).
Repair Procedures:
Step-by-step instructions for component replacement and overhaul, from minor adjustments to major engine rebuilds.
Eps Specific Procedures:
Electric Power Steering system self-diagnostics, sensor calibration, motor replacement, and troubleshooting.
Technical Depth
Depth:
Comprehensive, covering everything from basic pre-ride checks to complete engine and transmission overhauls, including advanced electrical diagnostics.
Diagnostic Capabilities:
Detailed fault code interpretation and step-by-step diagnostic trees for engine management and EPS issues.
๐ Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Printability:
Printable for physical reference.
Binding Type
Binding Type Implied:
Digital (no physical binding)
Paper Type
Paper Type Implied:
Digital (no physical paper)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
686cc Liquid-Cooled, SOHC, 4-Valve, 4-Stroke
Bore X Stroke:
102.0 mm x 84.0 mm (typical for this engine)
Compression Ratio:
9.2:1 (typical)
Performance
Horsepower:
Approximately 45-48 HP (estimated at crank, varies by market/tuning)
Torque:
Approximately 40-42 lb-ft (estimated at crank, varies by market/tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Mikuni throttle body (e.g., 41mm)
Ignition System:
TCI (Transistor Controlled Ignition)
Lubrication
Oil Type Recommendation:
Yamalube 4 (or equivalent) SAE 10W-40 or 20W-50 (depending on temperature) API SG or higher.
Fluid Capacities
Engine Oil Capacity W Filter:
Approximately 2.4 Liters (2.5 US qt)
๐ง Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT) with Yamaha's Ultramatic system and engine braking.
Drive System:
Shaft Drive, 2WD/4WD with locking front differential (On-Commandยฎ system)
Features
Features:
High and Low range, Reverse, Neutral.
Fluid Specifications
Cvt Fluid Type:
Yamaha Clamp Drive Grease or equivalent, Yamalube Gear Oil for final drive.
๐ Dimensions
Exterior
Length:
Approx. 81.7 inches (2075 mm)
Width:
Approx. 45.3 inches (1150 mm)
Height:
Approx. 45.5 inches (1155 mm)
Weights
Dry Weight:
Approx. 622 lbs (282 kg)
Ground Clearance:
Approx. 10.8 inches (274 mm)
Cargo
Front Rack Capacity:
30 kg (66 lbs)
Rear Rack Capacity:
85 kg (187 lbs)
Towing
Towing Capacity:
600 kg (1322 lbs)
Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheels
Wheel Type:
Aluminum alloy
๐ก๏ธ Safety Features
Ratings
Atv Safety Standards:
Adheres to ANSI/SVIA 1-2010 and 2014 standards for ATVs.
Active Features
Braking System Type:
Hydraulic disc brakes, front and rear.
Eps Benefit:
Electric Power Steering (EPS) reduces steering effort and improves rider comfort and control, especially at lower speeds and over rough terrain.
Not applicable for this model year. Focus is on mechanical and electrical systems.
Driver Assistance
Driver Assistance Features:
Electric Power Steering (EPS) is the primary driver assistance technology.
Connectivity
Connectivity Features:
Not applicable for this model year.
Ecm Features
ECM Capabilities:
Engine Control Module (ECM) manages fuel injection, ignition timing, idle speed, and diagnostic trouble codes (DTCs).
๐ง Maintenance
Service Intervals
Initial Service:
First service typically at 100-200 miles or 1 month/3 months (refer to manual for exact break-in procedure).
Engine Oil Change:
Every 100 hours or 6 months, whichever comes first. (Check manual for specific conditions).
Air Filter Cleaning:
Every 20 hours or as needed based on operating conditions (dusty environments require more frequent cleaning).
Spark Plug Check:
Every 200 hours or 12 months.
Valve Clearance Check:
Every 200 hours or 12 months.
Fluid Specifications
Coolant Type:
Yamaha's All-Weather Water Cooled Engine Antifreeze/Coolant (or equivalent high-quality ethylene glycol-based coolant with corrosion inhibitors), mixed 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
CVT belt wear, wheel bearings, tie rod ends, bushings due to off-road use.
Eps Sensitivity:
Some EPS systems can be sensitive to voltage fluctuations or specific sensor issues, which are well-covered in the manual's diagnostic section.
Starting Issues:
Potential causes include battery health, fuel system cleanliness, or idle air control (IAC) valve issues.
๐ Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Brand Specialty:
Yamaha is renowned for its high-performance engines and innovation across motorcycles, powersports, and marine products.
Model Evolution
Grizzly Lineage:
The Grizzly line has a long-standing reputation for ruggedness, durability, and off-road capability, particularly in the utility ATV segment.
Yfm700Fi Introduction:
The YFM700FI Grizzly, introduced around 2007, represented a significant step forward with its larger displacement engine and the integration of Electronic Power Steering (EPS), enhancing its premium positioning.
Production
Manufacturing Location:
Primarily manufactured in Japan and/or USA.
๐ Awards & Recognition
Recognitions
Model Reputation:
The YFM700FI Grizzly is consistently recognized as a benchmark in the utility ATV segment for its performance, reliability, and advanced features like EPS.
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