Yamaha ATV YFM 700 Grizzly 2009 Factory Service Repair Manua
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Basic Information Identification Make: Yamaha Model: YFM 700 Grizzly Year: 2009 Vehicle Type: All-Terrain Vehicle (ATV) Market Segment: Sport/Recreation ATV Codes Chassis Code: Likely internal Yamaha designation, not commonly published for sales Engine Code: Likely internal Yamaha designation, specific to the 700cc engine Introduction Market Position Market Positioning: The YFM 700 Grizzly was positioned as a high-performance, utility-oriented ATV with significant off-road capability and comfort features. Competitive Analysis Key Competitors: Polaris Sportsman 700/800, Can-Am Outlander 800, Kawasaki Brute Force 750, Suzuki King Quad 750. Key Features Engine Performance: Powerful 686cc liquid-cooled, 4-stroke, SOHC, 4-valve engine known for its broad powerband and torque. Transmission: Yamaha's Ultramatic® continuously variable transmission (CVT) with engine braking and On-Command® 2WD/4WD system. Suspension: Independent front and rear suspension with fully adjustable shocks for excellent ride comfort and handling over rough terrain. Styling: Aggressive styling with robust bodywork and comfortable seating for long rides. Manual Usefulness Value Proposition: This manual is invaluable for owners and technicians seeking to maintain, diagnose, and repair the 2009 Yamaha YFM 700 Grizzly with factory-level accuracy. Manual Details Coverage Areas General Information: Included Specifications: Included Periodic Checks And Adjustment: Included Engine: Included Cooling System: Included Fuel Injection System: Included Drive Train: Included Chassis: Included Electrical System: Included Troubleshooting: Included Page Count Estimated Page Count: Estimated 500-700 pages (typical for comprehensive factory service manuals) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Digital Format: PDF Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, inspection, and repair (e.g., cylinder head, pistons, crankshaft, camshafts). Fuel System: Fuel injection system diagnosis, components (injectors, throttle body, fuel pump), fuel pressure testing, ECU control. Cooling System: Radiator, fan, thermostat, water pump, coolant capacity, flushing, and bleeding procedures. Drive Train: CVT transmission (drive clutch, driven clutch, belt inspection/replacement), final drive, differential, driveshafts, U-joints. Suspension And Steering: Front and rear suspension components, shock absorbers, A-arms, steering system (tie rods, steering column). Brakes: Hydraulic brake system, brake calipers, master cylinders, brake pads, rotors, bleeding procedures. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system, lighting, starting system, fuses, relays. Chassis And Frame: Frame inspection, body panels, seat, handlebars, footpegs, and mounting hardware. Procedures Included Routine Maintenance: Oil changes, filter replacements, air filter cleaning/replacement, spark plug replacement, chain/belt adjustment (if applicable), lubrication points. Diagnostic Procedures: Troubleshooting guides for common and uncommon issues, symptom-based diagnosis. Repair And Overhaul: Detailed step-by-step instructions for component removal, repair, and reinstallation. Torque Specifications: Precise torque values for all critical fasteners and components. Electrical Troubleshooting: Diagnosis of electrical faults using wiring diagrams and multimeter testing. Technical Depth Depth Of Coverage: Comprehensive, covering all aspects from basic user maintenance to advanced engine rebuilds and electrical diagnostics. Diagrams And Illustrations: Detailed step-by-step diagrams, exploded views, and electrical schematics. Special Tools: Identification and usage of Yamaha-specific special tools required for certain procedures. Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable due to PDF format, allowing for quick information retrieval. Zoom Capabilities: Yes, allows for zooming in and out for better detail viewing. Compatibility: Compatible with all versions of Windows and Mac operating systems. Software Requirements: Adobe PDF Reader and WinZip (or equivalent unarchiver). Print Quality Printability: Printable, allowing users to create hard copies of sections or the entire manual. Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, SOHC, 4-valve Displacement: 686 cc Bore X Stroke: Approx. 100 mm x 84 mm (typical for this engine family) Compression Ratio: Typically around 8.1:1 or 9.2:1 depending on specific tuning. Performance Horsepower: Estimated 45-50 HP (at crankshaft, factory specs) Torque: Estimated 40-45 lb-ft (at crankshaft, factory specs) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane or higher Lubrication Oil Type: Yamalube 4 (or equivalent) 10W-40 API SG or higher, or SAE 20W-40 Type SE lubricant. Oil Capacity: Approx. 1.7 L (1.8 US qt) without filter change, 1.9 L (2.0 US qt) with filter change. Ignition Ignition System: Digital CDI with electronic advance Spark Plug Type: NGK CR9E or DENSO U27ESR-N (verify with manual for exact fitment) Transmission Standard Transmission Type: Constant Velocity Transmission (CVT) - Ultramatic® Drive System: On-Command® 2WD/4WD with Electric Differential Lock Features Engine Braking: Yes, inherent to Ultramatic® system for downhill control. Clutch Type: Dry, centrifugal clutch with V-belt Gear Reduction: Multiple ratios for low-speed crawling and higher-speed cruising. Final Drive: Sealed O-ring chain (rear), driveshaft and differential (front) Fluid Specifications Cvt Fluid Type: Yamaha Genuine Gear Oil or SAE 80 API GL-4 Hypoid Gear Oil for final drive. Dimensions Exterior Length: Approx. 2,065 mm (81.3 in) Width: Approx. 1,180 mm (46.5 in) Height: Approx. 1,230 mm (48.4 in) Wheelbase: Approx. 1,280 mm (50.4 in) Ground Clearance: Approx. 260 mm (10.2 in) Weights Dry Weight: Approx. 278 kg...
Likely internal Yamaha designation, not commonly published for sales
Engine Code:
Likely internal Yamaha designation, specific to the 700cc engine
Introduction
Market Position
Market Positioning:
The YFM 700 Grizzly was positioned as a high-performance, utility-oriented ATV with significant off-road capability and comfort features.
Competitive Analysis
Key Competitors:
Polaris Sportsman 700/800, Can-Am Outlander 800, Kawasaki Brute Force 750, Suzuki King Quad 750.
Key Features
Engine Performance:
Powerful 686cc liquid-cooled, 4-stroke, SOHC, 4-valve engine known for its broad powerband and torque.
Transmission:
Yamaha's Ultramatic® continuously variable transmission (CVT) with engine braking and On-Command® 2WD/4WD system.
Suspension:
Independent front and rear suspension with fully adjustable shocks for excellent ride comfort and handling over rough terrain.
Styling:
Aggressive styling with robust bodywork and comfortable seating for long rides.
Manual Usefulness
Value Proposition:
This manual is invaluable for owners and technicians seeking to maintain, diagnose, and repair the 2009 Yamaha YFM 700 Grizzly with factory-level accuracy.
Manual Details
Coverage Areas
General Information:
Included
Specifications:
Included
Periodic Checks And Adjustment:
Included
Engine:
Included
Cooling System:
Included
Fuel Injection System:
Included
Drive Train:
Included
Chassis:
Included
Electrical System:
Included
Troubleshooting:
Included
Page Count
Estimated Page Count:
Estimated 500-700 pages (typical for comprehensive factory service manuals)
On-Command® 2WD/4WD with Electric Differential Lock
Features
Engine Braking:
Yes, inherent to Ultramatic® system for downhill control.
Clutch Type:
Dry, centrifugal clutch with V-belt
Gear Reduction:
Multiple ratios for low-speed crawling and higher-speed cruising.
Final Drive:
Sealed O-ring chain (rear), driveshaft and differential (front)
Fluid Specifications
Cvt Fluid Type:
Yamaha Genuine Gear Oil or SAE 80 API GL-4 Hypoid Gear Oil for final drive.
Dimensions
Exterior
Length:
Approx. 2,065 mm (81.3 in)
Width:
Approx. 1,180 mm (46.5 in)
Height:
Approx. 1,230 mm (48.4 in)
Wheelbase:
Approx. 1,280 mm (50.4 in)
Ground Clearance:
Approx. 260 mm (10.2 in)
Weights
Dry Weight:
Approx. 278 kg (613 lbs)
Fuel Capacity:
Approx. 20 L (5.3 US gal) including reserve
Cargo
Front Rack Capacity:
Approx. 45 kg (99 lbs)
Rear Rack Capacity:
Approx. 85 kg (187 lbs)
Wheels And Tires
Front Tire Size:
AT26x8-12
Rear Tire Size:
AT26x10-12
Wheel Type:
Aluminum alloy
Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not typically rated by organizations like NHTSA or IIHS)
Active Features
Engine Braking:
Provided by the Ultramatic® CVT for controlled descents.
4Wd System:
On-Command® with differential lock enhances traction in challenging conditions.
Passive Features
Braking System:
Hydraulic disc brakes front and rear for strong stopping power.
Handlebars:
Comfortable, padded handlebars with thumb throttle for precise control.
Technology Features
Infotainment
Infotainment Systems:
N/A (ATVs of this era are not equipped with infotainment systems.)
Driver Assistance
Driver Assistance Features:
Limited to inherent design features like engine braking and selectable 4WD/2WD.
Connectivity
Connectivity Features:
N/A
Maintenance
Service Intervals
Engine Oil And Filter Change:
Every 100 hours or 6 months (whichever comes first).
Air Filter Cleaning:
Every 20 hours or 3 months; replacement as needed.
Spark Plug Inspection:
Every 20 hours or 3 months; gap adjustment and replacement as needed.
Cv Belt Inspection:
Every 20 hours or 3 months for wear and damage; replacement typically recommended every 2-3 years or based on wear.
Throttle Cable Adjustment:
Every 20 hours or 3 months.
Brake Fluid Level Check:
Every 20 hours or 3 months.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent) 10W-40 API SG or higher, or SAE 20W-40 Type SE lubricant.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Final Drive Gear Oil:
Yamaha Genuine Gear Oil or SAE 80 API GL-4 Hypoid Gear Oil.
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, brake pads, tie rod ends due to heavy use.
Potential Electrical Concerns:
Occasional issues with voltage regulators or battery charging systems if not maintained properly.
Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long history of innovation in the ATV market, pioneering many features and technologies that define modern ATVs.
Model Evolution
Grizzly Lineage:
The Grizzly line has been a cornerstone for Yamaha, evolving from the original 660cc model to the more powerful 700cc engine, focusing on a blend of utility and sport.
Production
Manufacturing Location:
Primarily manufactured by Yamaha Motor Corporation, with production facilities often located in Japan or the United States.
Awards & Recognition
Recognitions
Industry Awards:
The 2009 YFM 700 Grizzly generally received positive reviews for its power, comfort, and off-road performance in the utility ATV segment.
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