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Yamaha YFM700RV Raptor 700 ATV 2005-2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YFM700RV Raptor 700 Product Type: Service Repair Manual Codes Model Code: YFM700RV 👋 Introduction Market Position Segment: High-performance sport ATV. Target Audience: Enthusiasts and owners focused on performance, trail riding, and recreational use. Competitive Analysis Key Competitors: Honda TRX450R, Suzuki LT-R450, Bombardier/Can-Am DS450. Key Features Vehicle Selling Points: Powerful 686cc engine, lightweight chassis, long-travel suspension, electric start, aggressive styling. Manual Value Proposition Owner Benefit: Empowers owners to perform maintenance, diagnose issues, and conduct repairs confidently, reducing reliance on dealership service and extending the vehicle's lifespan. 📋 Manual Details Coverage Areas Covered Years: 2005, 2006, 2007, 2008, 2009 Page Count Estimated Pages: Hundreds (typical for comprehensive service manuals of this era) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage of the 686cc liquid-cooled, SOHC, 4-valve, four-stroke engine. Fuel System: Detailed diagnostics and repair procedures for the fuel injection system (throttle body, injectors, fuel pump, sensors). Transmission: Repair and maintenance of the 5-speed manual transmission with reverse. Drivetrain: Front and rear drive shaft, differentials, and axle components. Suspension: Front and rear suspension systems, including shocks, springs, control arms, and linkages. Brakes: Front and rear hydraulic disc brake systems, including caliper service, rotor replacement, and bleeding procedures. Electrical System: Wiring diagrams, troubleshooting for ignition, starting, lighting, charging system (stator, regulator/rectifier, battery). Cooling System: Radiator, fan, water pump, thermostat, and coolant flow diagnostics. Lubrication System: Engine oil, transmission oil, and final drive oil change procedures and capacities. Exhaust System: Exhaust pipe, muffler, and catalytic converter maintenance and inspection. Body Chassis: Frame, body panels, seat, handlebars, and footpegs. Procedures Included Scheduled Maintenance: Detailed maintenance schedules and procedures for routine servicing. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex issues. Engine Repair: Complete engine disassembly, inspection, repair, and reassembly procedures. Transmission Repair: Gearbox overhaul, clutch inspection and replacement. Electrical Diagnostics: Component testing, wiring harness repair, and sensor calibration. Brake Service: Bleeding, pad replacement, caliper rebuilding, and rotor resurfacing/replacement. Suspension Adjustment: Preload, compression, and rebound damping adjustments and component replacement. Fuel System Cleaning: Injector cleaning and fuel system component cleaning and testing. Tire Wheel Service: Tire mounting, balancing, and wheel bearing maintenance. Torque Specifications: Precise torque values for critical fasteners across all systems. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY mechanics. Scope: Covers routine maintenance, diagnostics, component-level repair, and complete unit overhauls. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF with clear text and images. Printability: Printable pages for convenient workshop use. Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Format: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 686cc liquid-cooled, SOHC, 4-stroke, 4-valve, single-cylinder. Bore X Stroke: 102 mm x 84 mm Compression Ratio: 9.2:1 Performance Horsepower Est: Approx. 50-55 HP (stock, varies by market and specific tune) Torque Est: Approx. 45-50 lb-ft (stock) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with 44mm throttle body. Fuel Type: Unleaded gasoline (minimum 87 octane recommended). Ignition Ignition System: Digital TCI (Transistor Controlled Ignition) with electronic advance. Lubrication Oil Type Engine: Yamalube 4 (or equivalent) SAE 10W-40, API SG or higher. Oil Capacity Engine W Filter: Approx. 2.4 Liters (2.5 US qt) 🔧 Transmission Standard Transmission Type: Constant-mesh 5-speed sequential manual with reverse. Clutch: Wet, multiple-disc, heavy-duty. Features Drivetrain Type: O-ring chain, sealed. Final Drive: Shaft drive to rear differential. Fluid Specifications Transmission Oil Type: Yamalube Gear Oil (or equivalent) SAE 80 GL-4. Fluid Capacities Transmission Oil Capacity: Approx. 0.7 Liters (0.74 US qt) 📐 Dimensions Exterior Length: Approx. 72.6 in (1845 mm) Width: Approx. 45.1 in (1145 mm) Height: Approx. 43.7 in (1110 mm) Wheelbase: Approx. 50.4 in (1280 mm) Weights Dry Weight: Approx. 421 lbs (191 kg) Fuel Capacity: Approx. 2.9 gallons (11 Liters) Tires Front Tire Size: AT22x7R10 Rear Tire Size: AT20x10R9 Suspension Travel Front Suspension Travel: Approx. 9.5 inches (241 mm) Rear Suspension Travel: Approx. 11.0 inches (279 mm) 🛡️ Safety Features Ratings Atv Safety Classification: Sport ATV (designed for experienced riders). Active Features Braking System: Hydraulic disc brakes front and rear for reliable stopping power. Throttle Governor: Not equipped (inherent to sport ATVs, requires rider skill). Passive Features Frame Construction: Lightweight steel frame for agility and strength. Handguards: Standard handlebar guards for protection. Footpegs: Wide, serrated footpegs with heel guards for secure footing. 💡 Technology Features Infotainment Display Features: Basic LCD instrument cluster displaying speed, odometer, trip meter, fuel gauge, and indicator lights. Driver Assistance Traction Control: None (manual operation is required). Terrain Modes: None (designed for specific off-road terrain types). Connectivity Connectivity Features: N/A (no integrated connectivity features). 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or 6 months, whichever comes first (refer to manual for specific conditions). Air Filter Cleaning: Every 20 hours or 3 months,...
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Yamaha YFM700RV Raptor 700 ATV 2005-2009 Service Repair ManualYamaha YFM700RV Raptor 700 ATV 2005-2009 Service Repair ManualYamaha YFM700RV Raptor 700 ATV 2005-2009 Service Repair ManualYamaha YFM700RV Raptor 700 ATV 2005-2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM700RV Raptor 700
Product Type:
Service Repair Manual
Codes
Model Code:
YFM700RV
👋 Introduction
Market Position
Segment:
High-performance sport ATV.
Target Audience:
Enthusiasts and owners focused on performance, trail riding, and recreational use.
Competitive Analysis
Key Competitors:
Honda TRX450R, Suzuki LT-R450, Bombardier/Can-Am DS450.
Key Features
Vehicle Selling Points:
Powerful 686cc engine, lightweight chassis, long-travel suspension, electric start, aggressive styling.
Manual Value Proposition
Owner Benefit:
Empowers owners to perform maintenance, diagnose issues, and conduct repairs confidently, reducing reliance on dealership service and extending the vehicle's lifespan.
📋 Manual Details
Coverage Areas
Covered Years:
2005, 2006, 2007, 2008, 2009
Page Count
Estimated Pages:
Hundreds (typical for comprehensive service manuals of this era)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage of the 686cc liquid-cooled, SOHC, 4-valve, four-stroke engine.
Fuel System:
Detailed diagnostics and repair procedures for the fuel injection system (throttle body, injectors, fuel pump, sensors).
Transmission:
Repair and maintenance of the 5-speed manual transmission with reverse.
Drivetrain:
Front and rear drive shaft, differentials, and axle components.
Suspension:
Front and rear suspension systems, including shocks, springs, control arms, and linkages.
Brakes:
Front and rear hydraulic disc brake systems, including caliper service, rotor replacement, and bleeding procedures.
Electrical System:
Wiring diagrams, troubleshooting for ignition, starting, lighting, charging system (stator, regulator/rectifier, battery).
Cooling System:
Radiator, fan, water pump, thermostat, and coolant flow diagnostics.
Lubrication System:
Engine oil, transmission oil, and final drive oil change procedures and capacities.
Exhaust System:
Exhaust pipe, muffler, and catalytic converter maintenance and inspection.
Body Chassis:
Frame, body panels, seat, handlebars, and footpegs.
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules and procedures for routine servicing.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex issues.
Engine Repair:
Complete engine disassembly, inspection, repair, and reassembly procedures.
Transmission Repair:
Gearbox overhaul, clutch inspection and replacement.
Electrical Diagnostics:
Component testing, wiring harness repair, and sensor calibration.
Brake Service:
Bleeding, pad replacement, caliper rebuilding, and rotor resurfacing/replacement.
Suspension Adjustment:
Preload, compression, and rebound damping adjustments and component replacement.
Fuel System Cleaning:
Injector cleaning and fuel system component cleaning and testing.
Tire Wheel Service:
Tire mounting, balancing, and wheel bearing maintenance.
Torque Specifications:
Precise torque values for critical fasteners across all systems.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics.
Scope:
Covers routine maintenance, diagnostics, component-level repair, and complete unit overhauls.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with clear text and images.
Printability:
Printable pages for convenient workshop use.
Binding Type
Digital Format:
N/A (Digital Download)
Paper Type
Digital Format:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
686cc liquid-cooled, SOHC, 4-stroke, 4-valve, single-cylinder.
Bore X Stroke:
102 mm x 84 mm
Compression Ratio:
9.2:1
Performance
Horsepower Est:
Approx. 50-55 HP (stock, varies by market and specific tune)
Torque Est:
Approx. 45-50 lb-ft (stock)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with 44mm throttle body.
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended).
Ignition
Ignition System:
Digital TCI (Transistor Controlled Ignition) with electronic advance.
Lubrication
Oil Type Engine:
Yamalube 4 (or equivalent) SAE 10W-40, API SG or higher.
Oil Capacity Engine W Filter:
Approx. 2.4 Liters (2.5 US qt)
🔧 Transmission
Standard
Transmission Type:
Constant-mesh 5-speed sequential manual with reverse.
Clutch:
Wet, multiple-disc, heavy-duty.
Features
Drivetrain Type:
O-ring chain, sealed.
Final Drive:
Shaft drive to rear differential.
Fluid Specifications
Transmission Oil Type:
Yamalube Gear Oil (or equivalent) SAE 80 GL-4.
Fluid Capacities
Transmission Oil Capacity:
Approx. 0.7 Liters (0.74 US qt)
📐 Dimensions
Exterior
Length:
Approx. 72.6 in (1845 mm)
Width:
Approx. 45.1 in (1145 mm)
Height:
Approx. 43.7 in (1110 mm)
Wheelbase:
Approx. 50.4 in (1280 mm)
Weights
Dry Weight:
Approx. 421 lbs (191 kg)
Fuel Capacity:
Approx. 2.9 gallons (11 Liters)
Tires
Front Tire Size:
AT22x7R10
Rear Tire Size:
AT20x10R9
Suspension Travel
Front Suspension Travel:
Approx. 9.5 inches (241 mm)
Rear Suspension Travel:
Approx. 11.0 inches (279 mm)
🛡️ Safety Features
Ratings
Atv Safety Classification:
Sport ATV (designed for experienced riders).
Active Features
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
Throttle Governor:
Not equipped (inherent to sport ATVs, requires rider skill).
Passive Features
Frame Construction:
Lightweight steel frame for agility and strength.
Handguards:
Standard handlebar guards for protection.
Footpegs:
Wide, serrated footpegs with heel guards for secure footing.
💡 Technology Features
Infotainment
Display Features:
Basic LCD instrument cluster displaying speed, odometer, trip meter, fuel gauge, and indicator lights.
Driver Assistance
Traction Control:
None (manual operation is required).
Terrain Modes:
None (designed for specific off-road terrain types).
Connectivity
Connectivity Features:
N/A (no integrated connectivity features).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 6 months, whichever comes first (refer to manual for specific conditions).
Air Filter Cleaning:
Every 20 hours or 3 months, or more frequently in dusty conditions.
Spark Plug Inspection:
Every 100 hours or 12 months.
Valve Clearance Check:
Every 200 hours or 24 months.
Fluid Specifications
Coolant Type:
Yamaha Super Coolant (or equivalent) - 50/50 mix of ethylene glycol and distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Brake pads, tires, drive chain, sprockets, suspension bushings, wheel bearings.
Potential Engine Issues:
Carburation issues (on earlier models not covered here), potential for valve seat wear with extreme use, occasional starter clutch issues.
Potential Electrical Issues:
Faulty regulator/rectifier, intermittent wiring connections.
Recommended Filters
Oil Filter Part Number:
Yamaha part number 5TA-13440-00-00 (or equivalent aftermarket).
Air Filter Part Number:
Yamaha part number 1S3-14451-00-00 (or equivalent aftermarket).
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for producing high-quality, performance-oriented ATVs since the 1980s, pioneering many innovations in the sport ATV segment.
Model Evolution
Raptor Lineage:
The Raptor 700 builds upon the success of its predecessors like the YFM660R, incorporating a larger, more powerful engine and advanced chassis design.
Production
Initial Release Year:
2005
Production Period Covered:
2005-2009
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Raptor 700 was widely praised upon its release for its potent engine and advanced suspension, solidifying Yamaha's dominance in the sport ATV market.
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