Yanmar YM195D tractor Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Yanmar Model: YM195D Type: Tractor Generation Model Generation: First Generation Codes Product Code Reference: YM195D Workshop Service Repair Manual PDF 👋 Introduction Market Position Purpose: To enable owners and technicians to build and maintain a reputation of quality service by providing reliable repair and maintenance information. Competitive Analysis Value Proposition: Offers significant cost savings for DIY maintenance and repair by avoiding dealership labor and overhead costs. Key Features Emphasis On Safety: Emphasizes the use of safety equipment and adherence to safety precautions, including the use of a torque wrench. Special Tools Reference: Refers to Yanmar YM195D specific special tools, often identified by part numbers and illustrations, for adjustments and repairs. Information Accuracy: Endeavors to ensure the accuracy of all information presented in the manual for reliable repairs. Symbol Emphasis: Highlights important information through specific wording and symbols: WARNING, CAUTION, NOTE. 📋 Manual Details Coverage Areas Primary Coverage: Yanmar YM195D Tractor Page Count Estimated Page Count: Extensive (exact number not specified, but implied to be comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Delivery Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed repair and overhaul procedures for the engine, including fuel, ignition, lubrication, and exhaust systems. Transmission: Comprehensive instructions for transmission disassembly, assembly, and repair. Electrical System: Coverage of the tractor's electrical system, including wiring diagrams and component troubleshooting. Fuel System: Detailed procedures for fuel system maintenance, diagnosis, and repair. Ignition: Information pertaining to the ignition system's components and servicing. Lubrication System: Procedures for lubrication system maintenance and troubleshooting. Exhaust: Details on the exhaust system's components and repair. Body: Information related to the tractor's bodywork, including removal and installation procedures. Procedures Included Routine Maintenance: Detailed instructions and schedules for routine maintenance tasks. Troubleshooting: Diagnostic procedures and troubleshooting guides for common and complex issues. Repair Overhaul: Comprehensive repair and overhaul procedures for all major components and systems. Tune Ups: Specific guidance on tune-up procedures to optimize performance. Removal Installation: Step-by-step instructions for the removal and installation of various parts and assemblies. Assembly Disassembly: Detailed guidance on the assembly and disassembly of tractor components. Technical Depth Depth Of Coverage: Encompasses routine maintenance to extensive engine and transmission disassembly and rebuilds. Target Audience Expertise: Primarily aimed at mechanical technicians familiar with service procedures, but accessible to knowledgeable owners for DIY repairs. Proprietary Components: Includes instructions for proprietary components manufactured for the Yanmar YM195D, referencing manufacturer instructions where applicable. 📊 Manual Specifications File Format Format: PDF File Type: Digital Document Print Quality Printability: Yes Binding Type Binding: N/A (Digital Delivery) Paper Type Paper Quality: N/A (Digital Delivery) Delivery Delivery Method: Fast and Free Electronic Delivery via Email ⚙️ Engine Specifications Primary Engine Engine Type: Diesel (Implied by 'YM195D' designation, common for Yanmar tractors of this era) Engine Family: Yanmar 3T75H (Likely, common for this model range) Performance Horsepower: Approximately 19-20 HP (Typical for YM195D) Displacement: Approximately 1.65 Liters (Common for 3T75H engine) Fuel System Fuel Type: Diesel Fuel Injection System: Direct Injection (Typical for Yanmar diesel engines of this type) Maintenance Items Oil Type Recommendation: Refer to manual for specific API service classification and viscosity grade (e.g., SAE 10W-30 or 15W-40). Coolant Type: Ethylene Glycol based coolant (typically 50/50 mix with distilled water). Air Filter Replacement Interval: Refer to manual for specific intervals based on operating conditions (e.g., every 250-500 hours). 🔧 Transmission Standard Transmission Type: Manual Transmission with Hi-Lo Range (Likely a 8-speed or 9-speed gearbox) Optional Transmission Options: Not specified, but typically these models were offered with standard manual transmissions. Features Gear Selection: Forward and Reverse gears, likely with a synchronized shifting mechanism for smoother operation. Fluid Specifications Transmission Oil Type: Refer to manual for specific gear oil specifications (e.g., API GL-4 or GL-5, SAE 80W-90). 📐 Dimensions Exterior Overall Length: Approximately 2600-2800 mm (Variable by configuration) Overall Width: Approximately 1250-1350 mm (Variable by tire size and configuration) Wheelbase: Approximately 1500-1550 mm Weights Operating Weight: Approximately 1000-1200 kg (Unballasted) Lifting Capacity At Link Ends: Approximately 600-700 kg (3-Point Hitch) 🛡️ Safety Features Ratings Rollover Protection: Optional ROPS (Roll Over Protective Structure) may be available or required depending on region and configuration. Active Features Braking System: Mechanical Drum Brakes or Wet Disc Brakes (depending on specific configuration), operated by foot pedal and/or hand lever. Passive Features Seatbelt: Typically equipped with a seatbelt if ROPS is installed. 💡 Technology Features Infotainment Infotainment System: Basic, primarily functional instrumentation for engine status and tractor operation. No advanced infotainment features. Driver Assistance Driver Assistance Systems: None. Relies on operator skill and observation. Connectivity Connectivity Options: None. Mechanical and basic electrical systems. Instrumentation Dashboard Gauges: Includes gauges for engine temperature, oil pressure, fuel level, and tachometer/hour meter. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 100-200 operating hours or annually, whichever comes first. Fuel Filter Replacement: Recommended at...
To enable owners and technicians to build and maintain a reputation of quality service by providing reliable repair and maintenance information.
Competitive Analysis
Value Proposition:
Offers significant cost savings for DIY maintenance and repair by avoiding dealership labor and overhead costs.
Key Features
Emphasis On Safety:
Emphasizes the use of safety equipment and adherence to safety precautions, including the use of a torque wrench.
Special Tools Reference:
Refers to Yanmar YM195D specific special tools, often identified by part numbers and illustrations, for adjustments and repairs.
Information Accuracy:
Endeavors to ensure the accuracy of all information presented in the manual for reliable repairs.
Symbol Emphasis:
Highlights important information through specific wording and symbols: WARNING, CAUTION, NOTE.
📋 Manual Details
Coverage Areas
Primary Coverage:
Yanmar YM195D Tractor
Page Count
Estimated Page Count:
Extensive (exact number not specified, but implied to be comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Delivery Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed repair and overhaul procedures for the engine, including fuel, ignition, lubrication, and exhaust systems.
Transmission:
Comprehensive instructions for transmission disassembly, assembly, and repair.
Electrical System:
Coverage of the tractor's electrical system, including wiring diagrams and component troubleshooting.
Fuel System:
Detailed procedures for fuel system maintenance, diagnosis, and repair.
Ignition:
Information pertaining to the ignition system's components and servicing.
Lubrication System:
Procedures for lubrication system maintenance and troubleshooting.
Exhaust:
Details on the exhaust system's components and repair.
Body:
Information related to the tractor's bodywork, including removal and installation procedures.
Procedures Included
Routine Maintenance:
Detailed instructions and schedules for routine maintenance tasks.
Troubleshooting:
Diagnostic procedures and troubleshooting guides for common and complex issues.
Repair Overhaul:
Comprehensive repair and overhaul procedures for all major components and systems.
Tune Ups:
Specific guidance on tune-up procedures to optimize performance.
Removal Installation:
Step-by-step instructions for the removal and installation of various parts and assemblies.
Assembly Disassembly:
Detailed guidance on the assembly and disassembly of tractor components.
Technical Depth
Depth Of Coverage:
Encompasses routine maintenance to extensive engine and transmission disassembly and rebuilds.
Target Audience Expertise:
Primarily aimed at mechanical technicians familiar with service procedures, but accessible to knowledgeable owners for DIY repairs.
Proprietary Components:
Includes instructions for proprietary components manufactured for the Yanmar YM195D, referencing manufacturer instructions where applicable.
📊 Manual Specifications
File Format
Format:
PDF
File Type:
Digital Document
Print Quality
Printability:
Yes
Binding Type
Binding:
N/A (Digital Delivery)
Paper Type
Paper Quality:
N/A (Digital Delivery)
Delivery
Delivery Method:
Fast and Free Electronic Delivery via Email
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel (Implied by 'YM195D' designation, common for Yanmar tractors of this era)
Engine Family:
Yanmar 3T75H (Likely, common for this model range)
Performance
Horsepower:
Approximately 19-20 HP (Typical for YM195D)
Displacement:
Approximately 1.65 Liters (Common for 3T75H engine)
Fuel System
Fuel Type:
Diesel Fuel
Injection System:
Direct Injection (Typical for Yanmar diesel engines of this type)
Maintenance Items
Oil Type Recommendation:
Refer to manual for specific API service classification and viscosity grade (e.g., SAE 10W-30 or 15W-40).
Coolant Type:
Ethylene Glycol based coolant (typically 50/50 mix with distilled water).
Air Filter Replacement Interval:
Refer to manual for specific intervals based on operating conditions (e.g., every 250-500 hours).
🔧 Transmission
Standard
Transmission Type:
Manual Transmission with Hi-Lo Range (Likely a 8-speed or 9-speed gearbox)
Optional
Transmission Options:
Not specified, but typically these models were offered with standard manual transmissions.
Features
Gear Selection:
Forward and Reverse gears, likely with a synchronized shifting mechanism for smoother operation.
Fluid Specifications
Transmission Oil Type:
Refer to manual for specific gear oil specifications (e.g., API GL-4 or GL-5, SAE 80W-90).
📐 Dimensions
Exterior
Overall Length:
Approximately 2600-2800 mm (Variable by configuration)
Overall Width:
Approximately 1250-1350 mm (Variable by tire size and configuration)
Wheelbase:
Approximately 1500-1550 mm
Weights
Operating Weight:
Approximately 1000-1200 kg (Unballasted)
Lifting Capacity At Link Ends:
Approximately 600-700 kg (3-Point Hitch)
🛡️ Safety Features
Ratings
Rollover Protection:
Optional ROPS (Roll Over Protective Structure) may be available or required depending on region and configuration.
Active Features
Braking System:
Mechanical Drum Brakes or Wet Disc Brakes (depending on specific configuration), operated by foot pedal and/or hand lever.
Passive Features
Seatbelt:
Typically equipped with a seatbelt if ROPS is installed.
💡 Technology Features
Infotainment
Infotainment System:
Basic, primarily functional instrumentation for engine status and tractor operation. No advanced infotainment features.
Driver Assistance
Driver Assistance Systems:
None. Relies on operator skill and observation.
Connectivity
Connectivity Options:
None. Mechanical and basic electrical systems.
Instrumentation
Dashboard Gauges:
Includes gauges for engine temperature, oil pressure, fuel level, and tachometer/hour meter.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-200 operating hours or annually, whichever comes first.
Fuel Filter Replacement:
Recommended at 200-400 operating hours or if fuel delivery issues arise.
Hydraulic Fluid Change:
Typically every 200-500 operating hours, depending on usage and fluid condition.
Fluid Specifications
Hydraulic Fluid Type:
Refer to manual for specific UTF (Universal Tractor Transmission) fluid or hydraulic oil grade.
Known Issues
Common Wear Points:
Typical wear on clutch components, PTO shaft, and hydraulic seals due to age and usage.
Potential Electrical Issues:
Corrosion on electrical connections and aging wiring harnesses can lead to intermittent issues.
Engine Starting Problems:
Can be related to glow plug operation, fuel system cleanliness, or battery condition.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Yanmar is a Japanese company founded in 1912, renowned for its agricultural machinery, construction equipment, and diesel engines.
Model Evolution
Ym Series Context:
The YM series represented Yanmar's compact and utility tractor offerings, popular for small farms, horticulture, and property maintenance.
Production
Production Period:
Likely produced in the 1980s to early 1990s, a common period for this model designation.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Yanmar has received numerous awards for its engines and machinery in various categories over its history, though specific awards for the YM195D model are not readily available.
Ratings
Reliability Rating:
Generally considered reliable and durable, typical of Yanmar's reputation for robust engineering.
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