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2008 GEM Global Electric Motorcars Parts Catalog and Service Repair Workshop Manual
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Basic Information Identification Make: GEM (Global Electric Motorcars) Year: 2008 Models Covered: e2, e4, e6, eS, eL, eLXD Introduction Market Position Vehicle Segment: Neighborhood Electric Vehicle (NEV) / Low-Speed Electric...
Tipo: car
Fabricante:
Sku: 135784
Tag:
car
GEM
Manual
Repair Guide
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| Basic Information | |
| Identification | |
| Make: | GEM (Global Electric Motorcars) |
| Year: | 2008 |
| Models Covered: | e2, e4, e6, eS, eL, eLXD |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Neighborhood Electric Vehicle (NEV) / Low-Speed Electric Vehicle (LSV) |
| Competitive Analysis | |
| Key Competitors: | Other NEV manufacturers of the era (e.g., Global Electric Motors models prior to acquisition, other small electric utility vehicles) |
| Key Features | |
| Vehicle Philosophy: | Focus on urban mobility, short-distance travel, and eco-friendly transportation. Designed for campus use, gated communities, and personal mobility. |
| Utility Options: | Models like eLXD suggest utility-focused variants, potentially with cargo beds or specialized equipment mounts. |
| Manual Value Proposition | |
| Benefit To Owner: | Empowers owners to perform DIY maintenance and repairs, saving on labor costs and increasing vehicle uptime. Fosters a deeper understanding of the vehicle's systems. |
| Parts Identification: | The integrated parts catalog allows for accurate identification and ordering of replacement components, crucial for maintaining vehicle integrity and functionality. |
| Vehicle Purpose | |
| Primary Use Case: | Short-distance personal transportation, campus mobility, gated communities, and light commercial use in controlled environments. |
| Manual Details | |
| Coverage | |
| Manual Type: | Combined Service Repair Workshop Manual and Parts Catalog |
| Language: | English |
| Format: | |
| Compatibility: | All Versions of Windows & Mac |
| Printability: | All pages are printable |
| Requirements: | Adobe PDF Reader & WinZip |
| Manual Purpose: | To provide comprehensive technical information for diagnosis, repair, maintenance, and parts identification for 2008 GEM vehicles. |
| Page Count | |
| Estimated Page Count: | Estimated to be a substantial document, likely exceeding 300-500 pages given the combined Service and Parts Catalog nature. |
| Manual Coverage | |
| Systems Covered | |
| Service Repair Systems: | Introduction, Suspension and Steering, Drivetrain, Brakes, Electrical, Wheels and Tires, Body, Word Index |
| Parts Catalog Systems: | Frame, Front and Rear Suspension, Steering, Wheel End Components, Brakes, Drive Line Components, Electrical, Body, Miscellaneous, Decals, Accessories, Options |
| Body And Frame: | Includes repair and replacement procedures for body panels, doors, glass, chassis components, and frame elements. Parts catalog lists specific body shell components. |
| Drivetrain Components: | Includes motor, controller, reduction gear, drive shafts, and any associated couplings. Parts catalog details individual components like motor brushes (if applicable), gears, and bearings. |
| Procedures Included | |
| Repair Procedures: | Diagnostic procedures, troubleshooting guides, component replacement instructions, assembly/disassembly steps |
| Maintenance Procedures: | Routine maintenance checks, fluid changes, lubrication points, brake adjustments |
| Diagnostic Codes: | While specific OBD-II may not be applicable, the manual likely details diagnostic procedures for motor controllers and battery systems, potentially including error codes or indicator lights. |
| Wheel And Tire Service: | Covers tire mounting/balancing, wheel alignment procedures, and inspection of wheel bearings and hubs. |
| Technical Depth | |
| Depth Of Information: | Comprehensive for DIY repair and maintenance, including detailed diagrams and step-by-step instructions. |
| Electrical Diagnostics: | Detailed wiring diagrams, troubleshooting flowcharts for electrical system faults, component testing procedures. |
| Manual Specifications | |
| File Details | |
| File Type: | |
| Digital Quality: | High-quality diagrams and easy-to-read text sections |
| Searchability: | PDF format allows for keyword searching, enhancing ease of use for specific repairs or parts. |
| Organization: | Likely organized into distinct sections for Service Repair and Parts Catalog, with cross-referencing where applicable. |
| Engine Specifications | |
| Primary Engine | |
| Motor Type: | AC Induction Motor (typical for GEM vehicles of this era) |
| Performance | |
| Typical Top Speed: | 20-25 mph (depending on model variant and state of charge) |
| Typical Range: | Estimated 20-40 miles on a full charge, highly dependent on battery capacity, driving style, terrain, and accessory use. |
| Fuel System | |
| Power Source: | Electric, powered by deep-cycle lead-acid batteries (or optional lithium-ion). |
| Drivetrain | |
| Drive Configuration: | Rear-wheel drive |
| Motor Specs | |
| Typical Voltage: | 36V, 48V, or 72V battery systems depending on the specific model and configuration. |
| Battery Specs | |
| Typical Battery Type: | 6V, 8V, or 12V deep-cycle lead-acid batteries configured in series to achieve the system voltage. Lithium-ion was becoming an option for some electric vehicles. |
| Transmission | |
| Standard | |
| Transmission Type: | Direct Drive or Single-Speed Reduction Gearbox |
| Optional | |
| Gear Selection: | Forward, Neutral, Reverse (electronically controlled) |
| Dimensions | |
| Exterior | |
| Typical Overall Length: | Approx. 90-110 inches (varies by model, e.g., e4 vs. e6) |
| Typical Width: | Approx. 48-52 inches |
| Typical Height: | Approx. 60-65 inches |
| Weights | |
| Typical Curb Weight: | Approx. 800-1000 lbs (including battery pack) |
| Cargo | |
| Cargo Capacity: | Varies significantly by model (e.g., e2/e4 are passenger-focused, eLXD likely for utility with dedicated cargo space). |
| Safety Features | |
| Ratings | |
| Safety Classification: | Low-Speed Vehicle (LSV) - requires compliance with specific federal and state regulations, not typically crash-tested to passenger car standards. |
| Active Features | |
| Braking System: | Hydraulic drum brakes (rear) and hydraulic disc brakes (front) or all-wheel drum brakes, often with regenerative braking feedback. |
| Passive Features | |
| Occupant Protection: | Basic safety structure, seat belts, often enclosed body with doors and windshield. |
| Technology Features | |
| Infotainment | |
| Entertainment Features: | Basic radio/stereo systems (optional), often with AM/FM and CD player. Limited or no integrated navigation. |
| Driver Assistance | |
| Comfort Features: | Optional heating and air conditioning (HVAC) systems, power steering (dependent on model), standard lighting systems. |
| Connectivity | |
| Charging System: | On-board charger, charging cable with standard household outlet plug (e.g., NEMA 5-15P). |
| Powertrain Management | |
| Controller Function: | Electronic control unit (ECU) manages motor speed, acceleration, regenerative braking, and battery management. |
| Maintenance | |
| Service Intervals | |
| Battery Maintenance: | Regular watering for lead-acid batteries (if applicable), checking terminals for corrosion. Interval typically monthly or bi-monthly. |
| Brake Inspection: | Recommended every 6,000 miles or annually, or as per manual guidance for wear and adjustment. |
| Tire Rotation: | Recommended every 5,000-7,500 miles or as per tire manufacturer guidelines. |
| Fluid Specifications | |
| Brake Fluid Type: | DOT 3 or DOT 4 (check specific vehicle plate for exact type). |
| Coolant Type: | If applicable (some GEMs have limited liquid cooling for the motor/controller), typically a 50/50 mixture of ethylene glycol and distilled water. |
| Gearbox Lubricant: | EP Gear Lube, SAE 90 or equivalent (specific part numbers would be detailed in the manual). |
| Tire Pressure: | Typically printed on a sticker on the driver's side door jamb or in the manual, usually in the 20-30 PSI range. |
| Known Issues | |
| Common Wear Items: | Batteries (lifespan dependent on usage and maintenance), brake pads/shoes, suspension bushings, tires, electrical connectors due to weather exposure. |
| Typical Electrical Faults: | Wiring harness chafing, loose connections, motor controller issues, battery charger faults, related to voltage regulation and current draw. |
| Charging System Problems: | Issues can arise from the charger unit itself, charging port connections, or battery management system integration. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer Origin: | GEM (Global Electric Motorcars) was founded in the late 1990s, specializing in electric micro-vehicles. Later acquired by Chrysler in 2007, and subsequently by Polaris Industries. |
| Ownership Timeline: | Founded late 1990s, acquired by Chrysler (2007), later acquired by Polaris Industries (2009). |
| Model Evolution | |
| Gem Lineup Context: | The 2008 models represent a maturing of the GEM product line, offering various configurations (2, 4, 6 passenger, utility variants) under the GEM brand. |
| Product Differentiation: | The 'e' prefix signifies electric propulsion. Model numbers (e2, e4, e6) typically denote seating capacity (2, 4, 6 passengers). 'S' likely refers to Sport or a specific configuration, 'L' to Luxury or Long wheelbase, 'XD' to a utility/cargo variant. |
| Production | |
| Manufacturing Location: | Mainly manufactured in North America (USA). |