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Aprilia Atlantic 125-200 02-04 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 125-200 Model Codes: AP04, AP07 Generation Generation: First Generation (2002-2007) 👋 Introduction Market Position Market Segment: Mid-size scooter, targeting urban commuters and leisure riders seeking practicality and style. Competitive Analysis Key Competitors: Honda SH125/SH150, Piaggio Beverly 125/200, Yamaha X-MAX 125 (later models), Kymco Xciting 250 (larger displacement overlap). Key Features Vehicle Features: Underseat storage, comfortable seating, efficient engine, stylish Italian design, good maneuverability for city use. Manual Value Proposition Manual Benefit: Empowers owners and technicians with the knowledge to maintain, diagnose, and repair the Aprilia Atlantic 125-200 efficiently and correctly, extending the vehicle's lifespan and ensuring optimal performance. 📋 Manual Details Coverage Areas Covered Years: 2002, 2003, 2004 Engine Variants Covered: 125cc, 200cc Page Count Page Count: Estimated 300-500 pages (typical for comprehensive service manuals of this era, specific count not provided but implied by 'COMPLETE SERVICE REPAIR MANUAL') Manual Type Manual Type: Service Repair Workshop Manual (Includes Owner's Manual content) Language Language: English (implied by product description, standard for international service manuals) Format Format: Digital (Keyword Searchable PDF implied) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, tuning, carburetor/fuel injection system, ignition system, lubrication, cooling system, cylinder head, piston, crankshaft, valve timing, engine diagnostics. Transmission: Automatic CVT (Continuously Variable Transmission) operation, variator maintenance, clutch operation, belt inspection and replacement, gear reduction unit. Brakes: Hydraulic brake system (front and rear), disc brake service, caliper overhaul, master cylinder service, brake fluid replacement, bleeding procedures, parking brake adjustment. Electrical System: Wiring diagrams, battery maintenance, charging system (alternator/stator, regulator/rectifier), starter motor, lighting system (headlight, taillight, indicators), horn, fuses, relays, ignition switch, sensor diagnostics. Chassis And Suspension: Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement, swingarm maintenance, bearing checks, steering head bearing service. Bodywork And Trim: Body panel removal and installation, seat assembly, fairing components, storage compartments, luggage rack, cosmetic component servicing. Wheels And Tires: Tire inspection, tire pressure, wheel bearing maintenance, rim specifications, wheel removal and installation. Procedures Included Maintenance: Routine checks, oil changes, filter replacements (oil, air), spark plug service, drive belt inspection/replacement, coolant checks, brake pad replacement, battery testing. Troubleshooting: Diagnostic charts for common problems, electrical system faults, engine performance issues, starting problems, braking issues, component failure analysis. Repair: Step-by-step repair instructions for all major mechanical and electrical components, including engine rebuild, carburetor overhaul, electrical component replacement, suspension repair. Adjustment: Carburetor idle speed and mixture, throttle cable adjustment, brake lever free play, parking brake, valve clearance (if applicable). Technical Depth Depth: Comprehensive, covering from basic owner maintenance to advanced mechanical and electrical repairs, suitable for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) - typically optimized for digital viewing and printing. Print Quality Print Quality: High-resolution, allowing for clear reproduction of diagrams, illustrations, and text when printed. Binding Type Binding Type: Not applicable for digital format, but if printed, typically comb-bound or spiral-bound for lay-flat use in a workshop environment. Paper Type Paper Type: Not applicable for digital format, but original manuals would typically be printed on durable, slightly glossy paper to withstand workshop conditions. ⚙️ Engine Specifications Primary Engine 125Cc Engine Type 125: Four-stroke, liquid-cooled, single-cylinder Displacement 125: 124cc (approximately) Bore Stroke 125: Not explicitly provided, but typical for this class (e.g., ~57mm x ~48.6mm) Compression Ratio 125: Not explicitly provided, but typically around 11.0:1 to 12.0:1 Power Output 125: Approximately 14-15 HP (10.3-11 kW) at ~8500-9000 RPM (varies by region and specific tuning) Torque 125: Approximately 11-12 Nm (8.1-8.9 lb-ft) at ~7000-7500 RPM Primary Engine 200Cc Engine Type 200: Four-stroke, liquid-cooled, single-cylinder Displacement 200: 197cc (approximately) Bore Stroke 200: Not explicitly provided, but typical for this class (e.g., ~69mm x ~53.4mm) Compression Ratio 200: Not explicitly provided, but typically around 10.5:1 to 11.5:1 Power Output 200: Approximately 17-18 HP (12.5-13.2 kW) at ~8000-8500 RPM Torque 200: Approximately 15-16 Nm (11.1-11.8 lb-ft) at ~6500-7000 RPM Fuel System Fuel Delivery: Carburetor (e.g., Keihin CVK or similar) for 125cc, likely electronic fuel injection (EFI) for the 200cc variant in later stages of this generation, or a larger carburetor. Manual covers both. Fuel Type: Unleaded gasoline, minimum 90 octane Ignition System Ignition Type: Electronic ignition (CDI or TCI), with timing adjusted by ECU/stator mapping. Lubrication System Oil Type: API SG, JASO MA certified motorcycle oil, SAE 10W-40 recommended (refer to manual for specific viscosity based on temperature). Oil Capacity: Approximately 1.0 - 1.2 liters (check dipstick or sight glass). Cooling System Type: Liquid-cooled Coolant Type: Ethylene glycol based antifreeze/coolant, 50/50 mix with distilled water. Coolant Capacity: Approximately 0.7 - 0.9 liters. 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with centrifugal clutch and reduction gear. Features Variator System: Automatic variator adjusts gear ratio based on engine RPM and load for optimal acceleration and fuel efficiency. Clutch Type: Automatic centrifugal dry...
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Aprilia Atlantic 125-200 02-04 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic 125-200
Model Codes:
AP04, AP07
Generation
Generation:
First Generation (2002-2007)
👋 Introduction
Market Position
Market Segment:
Mid-size scooter, targeting urban commuters and leisure riders seeking practicality and style.
Competitive Analysis
Key Competitors:
Honda SH125/SH150, Piaggio Beverly 125/200, Yamaha X-MAX 125 (later models), Kymco Xciting 250 (larger displacement overlap).
Key Features
Vehicle Features:
Underseat storage, comfortable seating, efficient engine, stylish Italian design, good maneuverability for city use.
Manual Value Proposition
Manual Benefit:
Empowers owners and technicians with the knowledge to maintain, diagnose, and repair the Aprilia Atlantic 125-200 efficiently and correctly, extending the vehicle's lifespan and ensuring optimal performance.
📋 Manual Details
Coverage Areas
Covered Years:
2002, 2003, 2004
Engine Variants Covered:
125cc, 200cc
Page Count
Page Count:
Estimated 300-500 pages (typical for comprehensive service manuals of this era, specific count not provided but implied by 'COMPLETE SERVICE REPAIR MANUAL')
Manual Type
Manual Type:
Service Repair Workshop Manual (Includes Owner's Manual content)
Language
Language:
English (implied by product description, standard for international service manuals)
Format
Format:
Digital (Keyword Searchable PDF implied)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, carburetor/fuel injection system, ignition system, lubrication, cooling system, cylinder head, piston, crankshaft, valve timing, engine diagnostics.
Transmission:
Automatic CVT (Continuously Variable Transmission) operation, variator maintenance, clutch operation, belt inspection and replacement, gear reduction unit.
Brakes:
Hydraulic brake system (front and rear), disc brake service, caliper overhaul, master cylinder service, brake fluid replacement, bleeding procedures, parking brake adjustment.
Electrical System:
Wiring diagrams, battery maintenance, charging system (alternator/stator, regulator/rectifier), starter motor, lighting system (headlight, taillight, indicators), horn, fuses, relays, ignition switch, sensor diagnostics.
Chassis And Suspension:
Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement, swingarm maintenance, bearing checks, steering head bearing service.
Bodywork And Trim:
Body panel removal and installation, seat assembly, fairing components, storage compartments, luggage rack, cosmetic component servicing.
Wheels And Tires:
Tire inspection, tire pressure, wheel bearing maintenance, rim specifications, wheel removal and installation.
Procedures Included
Maintenance:
Routine checks, oil changes, filter replacements (oil, air), spark plug service, drive belt inspection/replacement, coolant checks, brake pad replacement, battery testing.
Troubleshooting:
Diagnostic charts for common problems, electrical system faults, engine performance issues, starting problems, braking issues, component failure analysis.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components, including engine rebuild, carburetor overhaul, electrical component replacement, suspension repair.
Adjustment:
Carburetor idle speed and mixture, throttle cable adjustment, brake lever free play, parking brake, valve clearance (if applicable).
Technical Depth
Depth:
Comprehensive, covering from basic owner maintenance to advanced mechanical and electrical repairs, suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format) - typically optimized for digital viewing and printing.
Print Quality
Print Quality:
High-resolution, allowing for clear reproduction of diagrams, illustrations, and text when printed.
Binding Type
Binding Type:
Not applicable for digital format, but if printed, typically comb-bound or spiral-bound for lay-flat use in a workshop environment.
Paper Type
Paper Type:
Not applicable for digital format, but original manuals would typically be printed on durable, slightly glossy paper to withstand workshop conditions.
⚙️ Engine Specifications
Primary Engine 125Cc
Engine Type 125:
Four-stroke, liquid-cooled, single-cylinder
Displacement 125:
124cc (approximately)
Bore Stroke 125:
Not explicitly provided, but typical for this class (e.g., ~57mm x ~48.6mm)
Compression Ratio 125:
Not explicitly provided, but typically around 11.0:1 to 12.0:1
Power Output 125:
Approximately 14-15 HP (10.3-11 kW) at ~8500-9000 RPM (varies by region and specific tuning)
Torque 125:
Approximately 11-12 Nm (8.1-8.9 lb-ft) at ~7000-7500 RPM
Primary Engine 200Cc
Engine Type 200:
Four-stroke, liquid-cooled, single-cylinder
Displacement 200:
197cc (approximately)
Bore Stroke 200:
Not explicitly provided, but typical for this class (e.g., ~69mm x ~53.4mm)
Compression Ratio 200:
Not explicitly provided, but typically around 10.5:1 to 11.5:1
Power Output 200:
Approximately 17-18 HP (12.5-13.2 kW) at ~8000-8500 RPM
Torque 200:
Approximately 15-16 Nm (11.1-11.8 lb-ft) at ~6500-7000 RPM
Fuel System
Fuel Delivery:
Carburetor (e.g., Keihin CVK or similar) for 125cc, likely electronic fuel injection (EFI) for the 200cc variant in later stages of this generation, or a larger carburetor. Manual covers both.
Fuel Type:
Unleaded gasoline, minimum 90 octane
Ignition System
Ignition Type:
Electronic ignition (CDI or TCI), with timing adjusted by ECU/stator mapping.
Lubrication System
Oil Type:
API SG, JASO MA certified motorcycle oil, SAE 10W-40 recommended (refer to manual for specific viscosity based on temperature).
Oil Capacity:
Approximately 1.0 - 1.2 liters (check dipstick or sight glass).
Cooling System
Type:
Liquid-cooled
Coolant Type:
Ethylene glycol based antifreeze/coolant, 50/50 mix with distilled water.
Coolant Capacity:
Approximately 0.7 - 0.9 liters.
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with centrifugal clutch and reduction gear.
Features
Variator System:
Automatic variator adjusts gear ratio based on engine RPM and load for optimal acceleration and fuel efficiency.
Clutch Type:
Automatic centrifugal dry clutch.
Fluid Specifications
Gear Reduction Oil:
API GL-4 SAE 80W-90 gear oil recommended (check manual for exact specification and capacity).
📐 Dimensions
Exterior
Length:
Approximately 2150 mm (215 cm)
Width:
Approximately 760 mm (76 cm)
Height:
Approximately 1380 mm (138 cm) (seat height typically around 770-800mm)
Weights
Dry Weight:
Approximately 150-160 kg (depending on 125cc vs 200cc)
Gross Vehicle Weight Rating:
Not specified, but typically around 300-350 kg.
Cargo
Underseat Storage:
Sufficient for one full-face helmet and other small items.
Fuel Capacity
Fuel Tank Capacity:
Approximately 9-10 liters.
Wheelbase
Wheelbase:
Approximately 1540 mm.
🛡️ Safety Features
Ratings
Safety Certification:
CE certified for European markets, complies with relevant safety standards for motorcycles/scooters.
Active Features
Braking System:
Front and rear hydraulic disc brakes. ABS was not commonly available on this model generation, but may have been an option on some higher-spec versions.
Lighting:
Halogen headlight, taillight, brake light, turn signals.
Passive Features
Frame Construction:
Steel underbone frame providing rigidity and protection.
💡 Technology Features
Infotainment
Dashboard Features:
Analog speedometer, tachometer (on some versions), fuel gauge, coolant temperature warning light, turn signal indicators, high beam indicator, engine management light (if EFI).
Driver Assistance
ABS Availability:
ABS was an optional feature on some later models or specific market variants, not standard on all 2002-2004 models.
Connectivity
Connectivity Features:
None (This era of scooter did not feature smartphone integration or Bluetooth connectivity).
🔧 Maintenance
Service Intervals
Initial Service:
First service typically around 1000 km or 1 month, focusing on engine break-in and fluid checks.
Regular Oil Change:
Every 3,000 - 5,000 km or annually, whichever comes first. Refer to manual for exact interval.
Air Filter Check Clean:
Every 3,000 km, replace as needed.
Spark Plug Check Replace:
Every 5,000 - 10,000 km, depending on type. Manual will specify exact interval and part number.
Drive Belt Inspection:
Inspect every 5,000 km, replace as needed (typically recommended around 15,000 - 20,000 km, but depends on wear).
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Specification:
API SG / JASO MA, SAE 10W-40 recommended.
Coolant Specification:
50% Ethylene Glycol and 50% Distilled Water.
Brake Fluid Specification:
DOT 4 recommended.
Gear Oil Specification:
API GL-4, SAE 80W-90.
Known Issues
Common Wear Items:
Drive belt, variator rollers, brake pads, tires, fork seals, battery.
Potential Electrical Faults:
Wiring harness issues, regulator/rectifier failure, stator coil degradation (typical for scooters of this age and design).
Engine Performance Issues:
Carburetor clogging, vacuum leaks, ignition system problems can lead to rough running, poor starting, or loss of power.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer, renowned for its performance motorcycles and scooters, often with a sporting pedigree.
Model Evolution
Atlantic Lineage:
The Atlantic line was Aprilia's answer to the growing demand for large-wheel scooters, offering a blend of stability, comfort, and style. It competed in a segment that was becoming increasingly popular in Europe.
Production
Production Period:
2002-2007 (for the 125-200cc variants covered by this manual). Later models and displacements were introduced subsequently.
Production Location
Manufacturing Origin:
Typically manufactured in Italy.
🏆 Awards & Recognition
Recognitions
Historical Awards:
Specific awards for the Atlantic 125-200 are not widely documented in major industry publications, but it was generally well-regarded for its comfort and Italian styling within its segment.
Ratings
Customer Satisfaction:
Generally positive for its intended use as a comfortable commuter, with occasional mentions of Aprilia's characteristic performance feel.
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