Mitsubishi Outlander Service Repair Workshop Manual 05 Onwards
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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Generation: Second Generation (CY/ZJ/ZK/ZL) Production Start Year: 2005 Codes Chassis Code Range: CY0, ZJ, ZK, ZL 👋 Introduction Market Position Segment: Compact Crossover SUV Key Selling Points: Practicality, available All-Wheel Drive (AWC), comfortable ride, versatile interior. Competitive Analysis Direct Competitors: Honda CR-V, Toyota RAV4, Nissan X-Trail (Rogue), Ford Escape, Subaru Forester. Key Features Standout Features 2Nd Gen: Optional third-row seating on some configurations, 'RISE' body construction for safety, Sportronic® continuously variable automatic transmission (CVT) available on certain models. 📋 Manual Details Coverage Areas Regional Coverage: Global (specific to engine/transmission variants common to 2005 onwards models) Model Variants Covered: All trim levels and configurations for the specified model years. Page Count Estimated Page Count: 1000+ Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: Digital (PDF - Instant Download) 📖 Manual Coverage Systems Covered Powertrain: Engine (mechanical and electrical), Fuel System, Exhaust System, Transmission (Automatic & Manual), Drivetrain (FWD, AWD) Chassis: Suspension (front & rear), Steering System, Braking System (ABS, EBD), Wheels & Tires Body: Exterior Body Panels, Interior Trim, Doors, Windows, Seats, HVAC System, Body Electrical Electrical Electronics: Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, Audio System, SRS Airbag System, Power Accessories Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad/rotor replacement. Diagnostics: Troubleshooting guides, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation and resolution. Repair Rebuild: Engine disassembly and reassembly, transmission repair, suspension component replacement, brake caliper overhaul, electrical component repair/replacement. Technical Specifications: Torque specifications, fluid capacities, component dimensions, electrical schematics, wiring diagrams. Technical Depth Depth: Comprehensive from basic adjustments to full component overhauls and advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable for quick information retrieval. Print Quality Resolution: High-resolution, suitable for printing individual pages or sections. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G69 (2.4L SOHC MIVEC) Displacement 1: 2.4 Liters (2378cc) Bore X Stroke 1: 87.0 mm x 96.0 mm Compression Ratio 1: 9.5:1 Horsepower 1: 162 hp @ 6000 rpm (approx.) Torque 1: 161 lb-ft @ 4000 rpm (approx.) Engine Variants Engine Code 2: 6B31 (3.0L SOHC MIVEC V6) Displacement 2: 3.0 Liters (2998cc) Horsepower 2: 220 hp @ 6250 rpm (approx.) Torque 2: 202 lb-ft @ 3750 rpm (approx.) Performance Fuel Type: Unleaded gasoline Fuel System Injection Type: Multi-point Fuel Injection (MPI) or Electronic Fuel Injection (EFI) Emission Controls: Catalytic Converter, Oxygen Sensors (O2S), Evaporative Emission Control (EVAP) System 🔧 Transmission Standard Transmission Type 1: 5-Speed Manual Transmission (on select 2.4L models) Optional Transmission Type 2: 6-Speed Sportronic® Continuously Variable Transmission (CVT) with Paddle Shifters (on select 2.4L models) Transmission Type 3: 6-Speed INVECS-II Automatic Transmission with Sportronic® (on 3.0L V6 models) Features Drive System: Front-Wheel Drive (FWD) or All-Wheel Control (AWC) system (electronically controlled) 📐 Dimensions Exterior Length: Approx. 4570 mm (179.9 in) Width: Approx. 1800 mm (70.9 in) Height: Approx. 1690 mm (66.5 in) (without roof rails) Wheelbase: Approx. 2670 mm (105.1 in) Ground Clearance: Approx. 195 mm (7.7 in) Interior Seating Capacity: 5 or 7 passengers (depending on configuration) Cargo Cargo Volume Behind 2Nd Row: Approx. 357 Liters (12.6 cu ft) (5-seater configuration) Cargo Volume Max: Approx. 1592 Liters (56.2 cu ft) (5-seater, seats folded) Weights Curb Weight Min: Approx. 1500 kg (3307 lbs) Curb Weight Max: Approx. 1800 kg (3968 lbs) Gross Vehicle Weight Rating Gvwr: Approx. 2250 kg (4960 lbs) 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 4-Star (for driver and front passenger, varies by model year and testing methodology) IIHS Side Impact Rating: Good (for models tested) Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brakeforce Distribution Traction Control: Available Traction Control System (TCS) Stability Control: Available Electronic Stability Control (ESC) Passive Features Airbags: Front airbags, front side-impact airbags, available side curtain airbags (for first and second rows). Seatbelts: 3-point seatbelts with pre-tensioners and load limiters (front seats), LATCH child seat anchor system. Body Structure: RISE (Reinforced Impact Safety Evolution) body construction for enhanced crashworthiness. 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player, optional Rockford Fosgate premium audio system, available navigation system. Connectivity: Auxiliary audio input jack, available Bluetooth hands-free calling (on later models/trims). Driver Assistance Cruise Control: Standard cruise control. Keyless Entry: Available keyless entry and push-button start. Parking Sensors: Available rear parking sensors. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type used. Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on inspection. Cabin Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km) or annually. Spark Plug Replacement 2.4L: Iridium-tipped spark plugs: 105,000 miles (169,000 km). Transmission Fluid...
Practicality, available All-Wheel Drive (AWC), comfortable ride, versatile interior.
Competitive Analysis
Direct Competitors:
Honda CR-V, Toyota RAV4, Nissan X-Trail (Rogue), Ford Escape, Subaru Forester.
Key Features
Standout Features 2Nd Gen:
Optional third-row seating on some configurations, 'RISE' body construction for safety, Sportronic® continuously variable automatic transmission (CVT) available on certain models.
📋 Manual Details
Coverage Areas
Regional Coverage:
Global (specific to engine/transmission variants common to 2005 onwards models)
Model Variants Covered:
All trim levels and configurations for the specified model years.