🏷️ Basic Information Identification Make: Harley-Davidson Model Line: Shovelhead Production Years Covered: 1966-1984 Codes Engine Code Designator: Shovelhead OHV V-Twin 👋 Introduction Market Position Target Audience: Owners and mechanics seeking comprehensive repair and maintenance information for Harley-Davidson Shovelhead motorcycles. Competitive Analysis Value Proposition: Provides an inexpensive way to maintain and repair Shovelhead models, empowering owners to perform DIY repairs and save money. Key Features Content Summary: Covers complete tear down and rebuild, detailed illustrations, part diagrams, torque specifications, maintenance schedules, and troubleshooting guides. Repair Philosophy: Emphasizes the 'Do It Yourself' aspect, empowering owners to save money on repairs. Delivery Method Download Type: Instant Download upon payment completion. 📋 Manual Details Coverage Areas Covered Models: FL Shovelhead (1973-1984), FLH Shovelhead (1974-1984), FLHS Shovelhead (1980-1983), FX Shovelhead (1973-1979), FXB Shovelhead (1980-1984), FXE Shovelhead (1974-1984), FXEF Shovelhead (1980-1984), FXS Shovelhead (1978-1984), FXSB Shovelhead (1980-1984), FXWG Shovelhead (1980-1984), Electra Glide FL Shovelhead (1966-1972), Super Glide FL Shovelhead (1971) Page Count Total Pages: 425 Manual Type Type: Service Repair Manual Language Language: English Format File Format: PDF Access: Instant download allows immediate access to repair information. 📖 Manual Coverage Systems Covered Engine: Complete disassembly, assembly, diagnosis, and tuning of the Shovelhead engine. Transmission: Service, repair, and overhaul of the transmission and primary drive systems. Clutch: Maintenance, adjustment, and replacement of clutch components. Fuel System: Carburetor service, fuel line maintenance, and fuel tank procedures. Exhaust System: Inspection, repair, and replacement of exhaust components. Electrical System: Detailed wiring diagrams, ignition system service, lighting, and charging system troubleshooting. Front Suspension: Fork service, steering head bearing maintenance, and front brake caliper repair. Rear Suspension: Shock absorber service, swingarm bearing inspection, and rear brake caliper repair. Brakes: Front and rear brake system maintenance, bleeding, and component replacement. Steering: Service and adjustment of steering head bearings and related components. Procedures Included Maintenance: Periodic lubrication, tune-up procedures, and routine maintenance checks. Troubleshooting: Comprehensive troubleshooting guides for common and complex issues. Rebuild: Complete tear down and rebuild procedures for all major motorcycle components. Diagnostics: Diagnostic procedures for identifying and resolving mechanical and electrical faults. Restoration: Guidance for refurbishing and restoring vintage Shovelhead models. Index: Includes an index for quick navigation and location of specific repair topics. Technical Depth Depth: Detailed step-by-step instructions with hundreds of photos and illustrations, suitable for both DIY enthusiasts and professional mechanics. Illustrations: Includes hundreds of detailed illustrations and photographs guiding users through procedures. Torque Specifications: Provides essential torque specifications for critical engine, chassis, and component fasteners. Wiring Diagrams: Features comprehensive wiring diagrams for electrical system diagnosis and repair. 📊 Manual Specifications File Format Quality: High-quality PDF, 100% complete and intact, no missing or corrupt pages/sections. Print Quality Printability: Printable pages for easy reference during repairs. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Device Compatibility: Compatible with all versions of Windows & Mac, Linux OS, iPhone, iPad, Android, etc. Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Harley-Davidson Shovelhead OHV V-Twin Displacement Range: 74 cu in (1200cc) and 80 cu in (1340cc) variants were common, though specific engine sizes may vary by model year and variant. Performance Horsepower Approximate: Varied by year and configuration, generally in the 50-65 HP range. Torque Approximate: Torque figures varied, typically in the 70-85 ft-lbs range. Fuel System Carburetor Types: Primarily Keihin butterfly carburetors (e.g., Keihin butterfly, Keihin CV later in production) and sometimes Linkert carburetors on earlier models. Ignition System: Covers maintenance and troubleshooting for the points ignition and electronic ignition systems used during this period. 🔧 Transmission Standard Transmission Type: 4-speed constant mesh manual transmission. Features Primary Drive: Primary drive system serviced, typically a chain drive. Kickstarter: Includes service and repair procedures for the kickstarter mechanism. 📐 Dimensions Exterior Wheelbase: Varies by model, typically around 60-63 inches. Weights Dry Weight Approximate: Generally in the range of 550-650 lbs (250-295 kg) depending on the specific FL or FX model. 🛡️ Safety Features Ratings Safety Standards: Manual adheres to general motorcycle safety standards; specific ratings not applicable to manual itself. Active Features Braking System: Covers hydraulic disc brakes front and rear for most models, with drum brakes on some early or specific variants. 💡 Technology Features Infotainment Infotainment Features: Not applicable; these are classic motorcycles focused on mechanical function. Driver Assistance Driver Assistance Features: Not applicable; these are classic motorcycles focused on mechanical function. Connectivity Connectivity Options: Not applicable; these are classic motorcycles focused on mechanical function. 🔧 Maintenance Service Intervals Oil Change Interval: Typically recommended every 2,000-3,000 miles or annually, as detailed in the manual. Fluid Specifications Engine Oil Type: Manual specifies appropriate Harley-Davidson or equivalent V-twin motorcycle oils (e.g., SAE 20W50 or 50W, depending on climate and specific recommendations). Transmission Oil Type: Manual details specific transmission fluid requirements, often a heavy-duty gear oil. Primary Chain Case Oil: Manual specifies correct...