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PLYMOUTH FURY I II III SPORT 1966 Service Repair Manual

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🏷️ Basic Information Identification Make: Plymouth Model: Fury I, II, III, Sport Year: 1966 Generation Generation: Third Generation (1965-1968) 👋 Introduction Market Position Market Position: The 1966 Plymouth Fury represented Chrysler's entry into the full-size American sedan market, competing with established models from Ford and Chevrolet. It was known for its bold styling and spacious interiors, offering a range of engine options to cater to various performance preferences. Competitive Analysis Competitive Analysis: Competed directly with the Ford Galaxie, Chevrolet Impala, and models from Mercury, Pontiac, and Dodge. The Fury line offered distinct trim levels (Fury I, II, III) providing different levels of luxury and features, with the Sport models often denoting performance-oriented variants. Key Features Key Features: Stunning 'fuselage' styling, comfortable and roomy interiors, available V8 engines ranging from mild to potent, robust construction, a popular choice for families and cruising. Target Audience Target Audience: Classic car enthusiasts, restoration shops, mechanics specializing in vintage Mopar vehicles, and owners seeking to maintain or repair their 1966 Plymouth Fury. Trim Level Differences Trim Level Differences: Fury I: Base model, more utilitarian trim. Fury II: Mid-range, improved interior and exterior trim. Fury III: Top-tier, luxurious appointments, often with more standard features and V8 engines. Sport models (often Fury GT or similar designation) focused on performance with higher output engines and sportier trim. 📋 Manual Details Coverage Areas Coverage Areas: Complete service, maintenance, and repair for all Plymouth Fury I, II, III, and Sport models of 1966. Page Count Page Count: Estimated 800-1200 pages (typical for a comprehensive factory-level service manual of this era) Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine (all variants), Transmission (TorqueFlite automatic, manual), Drivetrain, Suspension, Steering, Brakes (front disc, rear drum), Electrical System (including ignition, charging, lighting, accessories), Fuel System, Cooling System, Exhaust System, Body & Chassis, Interior Appointments, HVAC (if applicable), Heating System, Emission Controls (basic). Systems Covered Extended: Fuel injection (if any applicable aftermarket upgrades were common, though not factory), Emission control systems (basic adjustments/cleaning for the era), Body repair (panel alignment, rust repair guidance), Glass replacement, Trim and interior component removal/installation, Convertible top operation and repair (if applicable to specific body style). Procedures Included Procedures Included: Routine maintenance, lubrication, scheduled servicing, troubleshooting diagnostics, component removal and installation, disassembly and assembly, adjustments, specifications, torque values, wiring diagrams, exploded views, detailed repair instructions for all major systems. Procedures Included Extended: Engine compression testing, cylinder head removal/installation, piston and ring replacement, crankshaft and bearing service, camshaft timing, valve adjustment, oil pump removal/installation, fuel pump replacement, carburetor overhaul (detailed), ignition coil and distributor service, starter motor and solenoid testing/replacement, alternator/generator testing/replacement, voltage regulator adjustment, horn troubleshooting, wiper system service, interior light troubleshooting, trunk lock mechanism repair, door lock and window regulator service, bumper removal/installation, grille repair, headlight and taillight replacement, seat belt anchor inspection. Technical Depth Technical Depth: Comprehensive; covers everything from basic fluid changes and tune-ups to complete engine and transmission overhauls, suspension rebuilds, and electrical system diagnostics. Suitable for professional mechanics and experienced DIY enthusiasts. Electrical System Details Electrical System Details: Wiring diagrams for all circuits including charging system (generator/alternator, regulator), ignition system (distributor, coil, points, condenser), starting system (starter, solenoid, ignition switch), lighting (headlights, taillights, interior), instrumentation, horn, radio, heater blower, power windows/locks (if equipped), windshield wipers. Body And Chassis Body And Chassis: Frame construction, body panel removal/installation, door assembly, hood and trunk lid adjustments, interior trim panel removal, weatherstripping replacement, bumper alignment, chassis lubrication points. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-quality, optimized for clear display of text, diagrams, and photographic illustrations. Supports printing of individual pages or sections. Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) File Format Notes File Format Notes: Optimized for digital viewing; zoom functionality allows for detailed examination of diagrams. Searchable text for quick information retrieval. Compatible with Adobe Acrobat Reader and most modern PDF viewers. ⚙️ Engine Specifications Primary Engine Primary Engine: 225 Slant-6 (In-line 6-cylinder) Engine Options Engine Options: 318 Poly V8 (5.2L), 361 V8 (5.9L), 383 V8 (6.3L), 426 'Street Wedge' V8 (7.0L). Performance Performance: Horsepower and torque varied significantly by engine. The 426 V8 produced approximately 365-375 horsepower and 460-470 lb-ft of torque. Lower displacement engines offered more fuel efficiency and adequate performance for daily driving. Fuel System Fuel System: Typically single-barrel or two-barrel downdraft carburetors (e.g., Carter, Rochester) depending on engine. Some high-performance engines might have featured four-barrel carburetors. Engine Code Examples Engine Code Examples: 225 CID (Slant-6), 318 CID (Poly V8), 361 CID (V8), 383 CID (V8), 426 CID (V8). Specific codes for engine variants would be detailed in the manual. Engine Construction Engine Construction: Inline-6: Cast iron block and head. V8s: Cast iron block, typically cast iron...
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PLYMOUTH FURY I II III SPORT 1966 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Plymouth
Model:
Fury I, II, III, Sport
Year:
1966
Generation
Generation:
Third Generation (1965-1968)
👋 Introduction
Market Position
Market Position:
The 1966 Plymouth Fury represented Chrysler's entry into the full-size American sedan market, competing with established models from Ford and Chevrolet. It was known for its bold styling and spacious interiors, offering a range of engine options to cater to various performance preferences.
Competitive Analysis
Competitive Analysis:
Competed directly with the Ford Galaxie, Chevrolet Impala, and models from Mercury, Pontiac, and Dodge. The Fury line offered distinct trim levels (Fury I, II, III) providing different levels of luxury and features, with the Sport models often denoting performance-oriented variants.
Key Features
Key Features:
Stunning 'fuselage' styling, comfortable and roomy interiors, available V8 engines ranging from mild to potent, robust construction, a popular choice for families and cruising.
Target Audience
Target Audience:
Classic car enthusiasts, restoration shops, mechanics specializing in vintage Mopar vehicles, and owners seeking to maintain or repair their 1966 Plymouth Fury.
Trim Level Differences
Trim Level Differences:
Fury I: Base model, more utilitarian trim. Fury II: Mid-range, improved interior and exterior trim. Fury III: Top-tier, luxurious appointments, often with more standard features and V8 engines. Sport models (often Fury GT or similar designation) focused on performance with higher output engines and sportier trim.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete service, maintenance, and repair for all Plymouth Fury I, II, III, and Sport models of 1966.
Page Count
Page Count:
Estimated 800-1200 pages (typical for a comprehensive factory-level service manual of this era)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (all variants), Transmission (TorqueFlite automatic, manual), Drivetrain, Suspension, Steering, Brakes (front disc, rear drum), Electrical System (including ignition, charging, lighting, accessories), Fuel System, Cooling System, Exhaust System, Body & Chassis, Interior Appointments, HVAC (if applicable), Heating System, Emission Controls (basic).
Systems Covered Extended:
Fuel injection (if any applicable aftermarket upgrades were common, though not factory), Emission control systems (basic adjustments/cleaning for the era), Body repair (panel alignment, rust repair guidance), Glass replacement, Trim and interior component removal/installation, Convertible top operation and repair (if applicable to specific body style).
Procedures Included
Procedures Included:
Routine maintenance, lubrication, scheduled servicing, troubleshooting diagnostics, component removal and installation, disassembly and assembly, adjustments, specifications, torque values, wiring diagrams, exploded views, detailed repair instructions for all major systems.
Procedures Included Extended:
Engine compression testing, cylinder head removal/installation, piston and ring replacement, crankshaft and bearing service, camshaft timing, valve adjustment, oil pump removal/installation, fuel pump replacement, carburetor overhaul (detailed), ignition coil and distributor service, starter motor and solenoid testing/replacement, alternator/generator testing/replacement, voltage regulator adjustment, horn troubleshooting, wiper system service, interior light troubleshooting, trunk lock mechanism repair, door lock and window regulator service, bumper removal/installation, grille repair, headlight and taillight replacement, seat belt anchor inspection.
Technical Depth
Technical Depth:
Comprehensive; covers everything from basic fluid changes and tune-ups to complete engine and transmission overhauls, suspension rebuilds, and electrical system diagnostics. Suitable for professional mechanics and experienced DIY enthusiasts.
Electrical System Details
Electrical System Details:
Wiring diagrams for all circuits including charging system (generator/alternator, regulator), ignition system (distributor, coil, points, condenser), starting system (starter, solenoid, ignition switch), lighting (headlights, taillights, interior), instrumentation, horn, radio, heater blower, power windows/locks (if equipped), windshield wipers.
Body And Chassis
Body And Chassis:
Frame construction, body panel removal/installation, door assembly, hood and trunk lid adjustments, interior trim panel removal, weatherstripping replacement, bumper alignment, chassis lubrication points.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-quality, optimized for clear display of text, diagrams, and photographic illustrations. Supports printing of individual pages or sections.
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
File Format Notes
File Format Notes:
Optimized for digital viewing; zoom functionality allows for detailed examination of diagrams. Searchable text for quick information retrieval. Compatible with Adobe Acrobat Reader and most modern PDF viewers.
⚙️ Engine Specifications
Primary Engine
Primary Engine:
225 Slant-6 (In-line 6-cylinder)
Engine Options
Engine Options:
318 Poly V8 (5.2L), 361 V8 (5.9L), 383 V8 (6.3L), 426 'Street Wedge' V8 (7.0L).
Performance
Performance:
Horsepower and torque varied significantly by engine. The 426 V8 produced approximately 365-375 horsepower and 460-470 lb-ft of torque. Lower displacement engines offered more fuel efficiency and adequate performance for daily driving.
Fuel System
Fuel System:
Typically single-barrel or two-barrel downdraft carburetors (e.g., Carter, Rochester) depending on engine. Some high-performance engines might have featured four-barrel carburetors.
Engine Code Examples
Engine Code Examples:
225 CID (Slant-6), 318 CID (Poly V8), 361 CID (V8), 383 CID (V8), 426 CID (V8). Specific codes for engine variants would be detailed in the manual.
Engine Construction
Engine Construction:
Inline-6: Cast iron block and head. V8s: Cast iron block, typically cast iron heads. Valve actuation via pushrods and rocker arms.
🔧 Transmission
Standard
Standard:
TorqueFlite 3-speed automatic transmission (A727) was widely available and common.
Optional
Optional:
3-speed manual transmission (column or floor shift) was available on some models, often paired with lower-spec engines. 4-speed manual transmissions were less common for this generation Fury.
Features
Features:
TorqueFlite offered smooth shifts and durability. Manual transmissions provided a more direct driving feel. The manual would detail shift linkage adjustments, clutch service, and transmission fluid specifications.
Transmission Fluid Capacity
Transmission Fluid Capacity:
TorqueFlite A727: Approximately 4 quarts (dry fill), 3 quarts (re-fill). Manual Transmission: Varies by model, typically 3-4 pints. Manual provides exact capacities.
📐 Dimensions
Exterior
Exterior:
Full-size sedan/coupe. Wheelbase approximately 119 inches. Overall length around 200-210 inches. Width approximately 79 inches. Height approximately 55-56 inches. Exact dimensions varied slightly by body style (sedan, coupe, convertible).
Interior
Interior:
Spacious seating for 5-6 occupants. High-quality upholstery and trim options were available, particularly on Fury II and III models.
Cargo
Cargo:
Generous trunk space typical of American full-size cars of the era, suitable for luggage and road trip essentials.
Weights
Weights:
Curb weight typically ranged from 3,500 to 4,200 lbs, depending on engine, body style, and options.
Wheelbase
Wheelbase:
119 inches (3023 mm)
Track Width Front
Track Width Front:
Approximately 60 inches (1524 mm)
Track Width Rear
Track Width Rear:
Approximately 59 inches (1499 mm)
Wheel Bolt Pattern
Wheel Bolt Pattern:
5 x 4.5 inches (114.3 mm)
Tire Sizes
Tire Sizes:
Common sizes included 7.75-14, 8.25-14, 7.75-15, 8.25-15 depending on model and options. Manual will list specific recommendations.
🛡️ Safety Features
Ratings
Ratings:
N/A (Modern crash testing standards were not established. Emphasis was on structural integrity for the era.)
Active Features
Active Features:
Power steering, power brakes (optional front discs), dual-circuit hydraulic braking system.
Passive Features
Passive Features:
Lap seat belts (front, rear), padded dashboard and steering wheel, energy-absorbing steering column, safety door locks, rearview mirror with shatter-resistant coating.
Brake System
Brake System:
Front: Drum brakes standard, optional front disc brakes. Rear: Drum brakes. Dual-circuit hydraulic system for safety.
💡 Technology Features
Infotainment
Infotainment:
Basic AM radio was standard or optional. Some models offered AM/FM radios with multiple speakers. Cassette tape players were not available. Interior features included analog gauges, heater/defroster controls, and manual window cranks.
Driver Assistance
Driver Assistance:
No advanced driver assistance systems were available. Driving aids were limited to power steering and optional power brakes.
Connectivity
Connectivity:
No modern connectivity features like Bluetooth or USB ports were present. Basic antenna for radio reception.
Lighting System
Lighting System:
Sealed beam headlights (dual or quad depending on trim/options), parking lights, turn signals, taillights, brake lights, reverse lights, interior dome light.
🔧 Maintenance
Service Intervals
Service Intervals:
Typical intervals from the era: Oil change every 3,000-4,000 miles or 6 months. Lube service every 1,000-2,000 miles. Spark plugs and ignition points every 10,000-20,000 miles. Transmission fluid and filter change every 24,000 miles or 24 months. Coolant flush every 24,000 miles or 24 months. Manual provides specific factory-recommended intervals.
Fluid Specifications
Fluid Specifications:
Engine Oil: API Service Classification MS (e.g., SAE 10W-30, SAE 10W-40 depending on temperature). Automatic Transmission Fluid: Chrysler spec ATF Type A (later superseded by Dexron II, but Type A is original). Power Steering Fluid: Automatic Transmission Fluid Type A. Brake Fluid: DOT 3 or DOT 4 hydraulic brake fluid. Coolant: Ethylene Glycol based antifreeze. Manual contains precise capacities and specifications.
Known Issues
Known Issues:
Rust (especially in lower body panels, wheel wells, and frame rails), carburetor tuning issues, potential for oil leaks (valve cover gaskets, oil pan gasket), electrical system gremlins (especially after decades of use), exhaust system corrosion, brake system component wear. The manual addresses these with diagnostic procedures.
Tune Up Procedures
Tune Up Procedures:
Includes spark plug gap and firing order, ignition timing adjustment (with vacuum advance check), carburetor idle speed and mixture adjustments, distributor cap and rotor inspection, condenser and points setting (if applicable), PCV valve check.
Lubrication Points
Lubrication Points:
Chassis lubrication points (grease fittings) for suspension components, steering linkages, driveshaft U-joints, and other moving parts. Specific points and recommended grease type detailed in the manual.
Part Numbers Example
Part Numbers Example:
Oil Filter: Champion C101, Wix 51007 (or equivalent for the era). Spark Plugs: Champion RJ12YC, Autolite 85 (or equivalent. Manual lists OEM and cross-reference numbers).
Torque Specifications Example
Torque Specifications Example:
Cylinder head bolts (383 V8): Specific sequence and torque values provided. Wheel lug nuts: 85-100 ft-lbs. Manual contains comprehensive torque specs for all fasteners.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Plymouth was a division of Chrysler Corporation, known for offering affordable and dependable vehicles, though the Fury line positioned itself as a more upscale offering within the brand's lineup.
Model Evolution
Model Evolution:
The Fury line underwent significant styling and engineering updates throughout its production. The 1965-1968 generation introduced the distinctive 'fuselage' styling, a departure from earlier models, and continued to be a strong seller for Plymouth.
Production
Production:
Produced by Chrysler Corporation in the United States. Specific plant locations varied but included facilities like Detroit, Michigan; Newark, Delaware; and St. Louis, Missouri.
Body Styles
Body Styles:
4-door Sedan, 2-door Coupe, 4-door Hardtop Sedan, 2-door Hardtop Coupe, 2-door Convertible, Station Wagon (Fury Suburban - often a separate model but shared chassis/powertrain).
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 1966 model might not be widely documented in the way modern cars are reviewed, the Plymouth Fury was a strong contender in the full-size segment and was recognized for its styling and comfort by contemporary automotive publications.
Ratings
Ratings:
Contemporary road tests would have focused on ride quality, acceleration, handling characteristics for the era, and overall value.
Certifications
Certifications:
N/A
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