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Fiat 125p 1967-1991 Workshop Service Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: Fiat Model: 125p Production Years: 1967-1991 Market Name Variant: Polski Fiat 125p Codes Platform Code: Zastava 125p (based on Fiat 125) 👋 Introduction Market Position Target Audience: Owners with basic mechanical skills and independent auto service professionals. Competitive Analysis Value Proposition: Provides the same specifications and procedures as authorized dealer service departments, empowering owners and saving costs on repairs. Key Features Download Type: Instant Download upon payment, eliminating shipping costs and delays. Compatibility: Viewable on PC, Mac, and various devices including phones and e-readers (like Kindle). Usability: Printable pages allow for clean, oil-stain-free reference, preserving the digital copy. 📋 Manual Details Coverage Areas Coverage Areas: Engine, Transmission, Chassis, Body, Wiring, Fuel System, Emission Control, Induction, Mechanical Systems, Control Systems, Differentials, Steering, Suspension, Brakes, ABS, General Information, Troubleshooting, Diagnostics, Full Specifications, Torque Settings, Service Work Page Count Page Count: Unknown (PDF format implies variable, but comprehensive) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine Service and Overhauling, Induction, Fuel System, Emission Control, Engine Mechanical Components Drivetrain Systems: Transmission, Differentials, Clutch, Driveshafts Chassis Systems: Chassis, Steering, Suspension, Brakes, Wheels, Tires Electrical Systems: Wiring Diagrams, Electrical Components, Lighting, Ignition System Bodywork Systems: Body Repair and Maintenance Procedures Included Diagnostic Procedures: Troubleshooting and Diagnostics, Fault Symptom Diagnosis, Component Testing Techniques Repair Procedures: Engine Overhauling, Transmission Rebuilding, Brake System Repair, Suspension Component Replacement, Body Panel Repair Maintenance Procedures: Routine Service Work, Fluid Changes, Lubrication, Inspection Schedules Technical Guidance: Wiring Diagram Tracing, Terminal Pin Connections, Expected Readings, Engine Management System Analysis, Mechanic Guidance, Post-Repair Verification Technical Depth Depth Of Coverage: Comprehensive, covering basic maintenance to advanced engine overhauling and diagnostics, suitable for both owners and independent professionals. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: Printable (allows users to print individual pages for clean reference) Binding Type Binding Type: Digital (Instant Download, no physical binding) Paper Type Paper Type: N/A (Digital file) ⚙️ Engine Specifications Primary Engine Engine Displacement: 1.3 Liters (1295 cc) and 1.5 Liters (1481 cc) Performance Engine Type: Inline-4 Cylinder, Overhead Valve (OHV) Horsepower Range: Approx. 60-75 HP (depending on variant and tuning) Torque Range: Approx. 90-110 Nm (depending on variant and tuning) Fuel System Fuel Delivery: Carbureted (typically single or twin Zenith/Weber carburetors) Ignition System: Distributor-based Ignition System Cooling System Cooling Method: Water-cooled Lubrication System Oil Type Specification: API SG or SH, SAE 15W-40 or 20W-50 (refer to manual for exact specification based on climate) Emission Control Emission System Details: Manual covers emission control systems relevant to the production era, potentially including early catalytic converters or air injection systems depending on market. 🔧 Transmission Standard Transmission Type: 4-speed or 5-speed Manual Transmission Optional Optional Transmission: 3-speed Automatic Transmission (less common) Features Clutch Type: Dry Single Plate Clutch Transmission Fluid Spec: GL-4 Hypoid Gear Oil, SAE 75W-90 or 80W-90 (refer to manual for specific recommendation) Differential Type: Rear Wheel Drive with Open Differential 📐 Dimensions Exterior Body Style: 4-door Sedan, 5-door Station Wagon (Kombi), 2-door Coupe (less common) Wheelbase: Approx. 2743 mm (108 inches) Length: Approx. 4490 mm (176.8 inches) Width: Approx. 1670 mm (65.7 inches) Height: Approx. 1450 mm (57.1 inches) Weights Curb Weight: Approx. 1100-1200 kg (2425-2645 lbs) Gross Vehicle Weight: Approx. 1500-1600 kg (3300-3530 lbs) Wheels Tires Wheel Bolt Pattern: 4x114.3 mm (4x4.5 inch) Standard Tire Size: 175 R13 or 185/70 R13 (refer to manual for specific fitments) 🛡️ Safety Features Ratings Safety Ratings: N/A (Vehicle manufactured before widespread standardized safety rating systems) Active Features Active Safety Features: Disc brakes (front), Drum brakes (rear), Dual circuit braking system Passive Features Passive Safety Features: Seat belts (front standard, rear optional depending on year/market), Padded dashboard, Collapsible steering column 💡 Technology Features Infotainment Infotainment System: Basic analog radio (AM/FM), potentially with cassette player in later models. No advanced features. Driver Assistance Driver Assistance Features: None (vehicle predates modern driver assistance systems). Connectivity Connectivity Features: None. Lighting Headlight Type: Halogen or sealed beam headlights (depending on year/market). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 km or 6 months (refer to manual for precise interval based on usage). Spark Plug Replacement: Every 15,000-20,000 km. Timing Belt Replacement: N/A (Belt-driven OHC engines, likely chain-driven OHV in 125p variants. Refer to manual for specific timing chain inspection/replacement). Fluid Specifications Coolant Type: Ethylene Glycol based antifreeze, mixed with distilled water (50/50 ratio). Refer to manual for specific additive packages. Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Power Steering Fluid: N/A (Manual steering system) Known Issues Common Wear Items: Carburetor tuning, ignition system components (points, condenser, spark plugs), suspension bushings, brake wear items, exhaust system corrosion. Body Corrosion: Prone to rust, especially in wheel wells, sills, and door bottoms, typical for vehicles of this era and origin....
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Fiat 125p 1967-1991 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Fiat
Model:
125p
Production Years:
1967-1991
Market Name Variant:
Polski Fiat 125p
Codes
Platform Code:
Zastava 125p (based on Fiat 125)
👋 Introduction
Market Position
Target Audience:
Owners with basic mechanical skills and independent auto service professionals.
Competitive Analysis
Value Proposition:
Provides the same specifications and procedures as authorized dealer service departments, empowering owners and saving costs on repairs.
Key Features
Download Type:
Instant Download upon payment, eliminating shipping costs and delays.
Compatibility:
Viewable on PC, Mac, and various devices including phones and e-readers (like Kindle).
Usability:
Printable pages allow for clean, oil-stain-free reference, preserving the digital copy.
📋 Manual Details
Coverage Areas
Coverage Areas:
Engine, Transmission, Chassis, Body, Wiring, Fuel System, Emission Control, Induction, Mechanical Systems, Control Systems, Differentials, Steering, Suspension, Brakes, ABS, General Information, Troubleshooting, Diagnostics, Full Specifications, Torque Settings, Service Work
Page Count
Page Count:
Unknown (PDF format implies variable, but comprehensive)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Service and Overhauling, Induction, Fuel System, Emission Control, Engine Mechanical Components
Drivetrain Systems:
Transmission, Differentials, Clutch, Driveshafts
Chassis Systems:
Chassis, Steering, Suspension, Brakes, Wheels, Tires
Electrical Systems:
Wiring Diagrams, Electrical Components, Lighting, Ignition System
Bodywork Systems:
Body Repair and Maintenance
Procedures Included
Diagnostic Procedures:
Troubleshooting and Diagnostics, Fault Symptom Diagnosis, Component Testing Techniques
Repair Procedures:
Engine Overhauling, Transmission Rebuilding, Brake System Repair, Suspension Component Replacement, Body Panel Repair
Maintenance Procedures:
Routine Service Work, Fluid Changes, Lubrication, Inspection Schedules
Technical Guidance:
Wiring Diagram Tracing, Terminal Pin Connections, Expected Readings, Engine Management System Analysis, Mechanic Guidance, Post-Repair Verification
Technical Depth
Depth Of Coverage:
Comprehensive, covering basic maintenance to advanced engine overhauling and diagnostics, suitable for both owners and independent professionals.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
Printable (allows users to print individual pages for clean reference)
Binding Type
Binding Type:
Digital (Instant Download, no physical binding)
Paper Type
Paper Type:
N/A (Digital file)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
1.3 Liters (1295 cc) and 1.5 Liters (1481 cc)
Performance
Engine Type:
Inline-4 Cylinder, Overhead Valve (OHV)
Horsepower Range:
Approx. 60-75 HP (depending on variant and tuning)
Torque Range:
Approx. 90-110 Nm (depending on variant and tuning)
Fuel System
Fuel Delivery:
Carbureted (typically single or twin Zenith/Weber carburetors)
Ignition System:
Distributor-based Ignition System
Cooling System
Cooling Method:
Water-cooled
Lubrication System
Oil Type Specification:
API SG or SH, SAE 15W-40 or 20W-50 (refer to manual for exact specification based on climate)
Emission Control
Emission System Details:
Manual covers emission control systems relevant to the production era, potentially including early catalytic converters or air injection systems depending on market.
🔧 Transmission
Standard
Transmission Type:
4-speed or 5-speed Manual Transmission
Optional
Optional Transmission:
3-speed Automatic Transmission (less common)
Features
Clutch Type:
Dry Single Plate Clutch
Transmission Fluid Spec:
GL-4 Hypoid Gear Oil, SAE 75W-90 or 80W-90 (refer to manual for specific recommendation)
Differential Type:
Rear Wheel Drive with Open Differential
📐 Dimensions
Exterior
Body Style:
4-door Sedan, 5-door Station Wagon (Kombi), 2-door Coupe (less common)
Wheelbase:
Approx. 2743 mm (108 inches)
Length:
Approx. 4490 mm (176.8 inches)
Width:
Approx. 1670 mm (65.7 inches)
Height:
Approx. 1450 mm (57.1 inches)
Weights
Curb Weight:
Approx. 1100-1200 kg (2425-2645 lbs)
Gross Vehicle Weight:
Approx. 1500-1600 kg (3300-3530 lbs)
Wheels Tires
Wheel Bolt Pattern:
4x114.3 mm (4x4.5 inch)
Standard Tire Size:
175 R13 or 185/70 R13 (refer to manual for specific fitments)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Vehicle manufactured before widespread standardized safety rating systems)
Active Features
Active Safety Features:
Disc brakes (front), Drum brakes (rear), Dual circuit braking system
Passive Features
Passive Safety Features:
Seat belts (front standard, rear optional depending on year/market), Padded dashboard, Collapsible steering column
💡 Technology Features
Infotainment
Infotainment System:
Basic analog radio (AM/FM), potentially with cassette player in later models. No advanced features.
Driver Assistance
Driver Assistance Features:
None (vehicle predates modern driver assistance systems).
Connectivity
Connectivity Features:
None.
Lighting
Headlight Type:
Halogen or sealed beam headlights (depending on year/market).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 km or 6 months (refer to manual for precise interval based on usage).
Spark Plug Replacement:
Every 15,000-20,000 km.
Timing Belt Replacement:
N/A (Belt-driven OHC engines, likely chain-driven OHV in 125p variants. Refer to manual for specific timing chain inspection/replacement).
Fluid Specifications
Coolant Type:
Ethylene Glycol based antifreeze, mixed with distilled water (50/50 ratio). Refer to manual for specific additive packages.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
N/A (Manual steering system)
Known Issues
Common Wear Items:
Carburetor tuning, ignition system components (points, condenser, spark plugs), suspension bushings, brake wear items, exhaust system corrosion.
Body Corrosion:
Prone to rust, especially in wheel wells, sills, and door bottoms, typical for vehicles of this era and origin.
Engine Oil Leaks:
Potential for leaks from valve cover gasket, oil pan gasket, and crankshaft seals.
Electrical Issues:
Older wiring looms can degrade, leading to intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Poland (licensed production from Italy's Fiat)
Model Evolution
Development Basis:
Based on the Italian Fiat 125, but heavily modified and adapted for Polish production and road conditions.
Key Modifications From Fiat 125:
Durable chassis, reinforced suspension, different engine options (derived from Fiat 132), and often simpler interior trim.
Production
Production Location:
Fabryka Samochodów Osobowych (FSO), Warsaw, Poland
Production Volume:
Over 1.4 million units produced, making it one of Poland's most iconic vehicles.
🏆 Awards & Recognition
Recognitions
Model Recognition:
Considered a symbol of Polish automotive industry and a robust, reliable workhorse for its time. Highly regarded by enthusiasts and owners for its simplicity and maintainability.
Ratings
Reliability Perception:
Generally perceived as reliable with proper maintenance, though susceptible to the common issues of older vehicles. Availability of parts can vary.
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