Datsun PL 510 Sedan 1968-1973 WSM Service Manual Repair

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🏷️ Basic Information Identification Make: Datsun Model: PL 510 Sedan Model Code: PL510 Body Style: 4-door Sedan Generation Generation Name: First Generation Generation Years: 1968-1973 👋 Introduction Market Position Target Audience: Datsun PL 510 Sedan owners and DIY enthusiasts looking to perform maintenance and repairs. Value Proposition: Save significant money on mechanic's fees by performing repairs and maintenance independently. Competitive Analysis Unique Selling Points: In-depth, professional quality, step-by-step instructions, visual aids (pictures, wiring diagrams), comprehensive coverage of all service and repair jobs, routine maintenance included. Key Features Ease Of Use: Designed to make repair jobs easy to do with clear, step-by-step instructions. Knowledge Enhancement: Empowers owners with knowledge to understand and repair their vehicles, reducing reliance on mechanics. Practicality: Printable pages allow for convenient use in the garage or workshop without risking damage to a primary manual. 📋 Manual Details Coverage Areas Years Covered: 1968, 1969, 1970, 1971, 1972, 1973 Trim Levels Covered: All trim levels for the PL510 Sedan variant (specific trim level names may vary by market) Page Count Estimated Page Count: Extensive (Specific number not provided, but described as 'full professional quality in-depth') Manual Type Manual Type: Workshop Service Manual (WSM) / Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Software Requirements: Adobe PDF Reader Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (block, cylinder head, pistons, crankshaft, camshaft), cooling system, lubrication system, fuel system (carburetor, fuel lines, pump), ignition system, exhaust system, emissions control (where applicable) Drivetrain Systems: Clutch, transmission (manual), driveshafts, differential, rear axle assembly Suspension And Steering: Front suspension (independent, MacPherson struts), rear suspension (live axle, leaf springs), steering gear, power steering (if equipped) Braking Systems: Front disc brakes, rear drum brakes, master cylinder, wheel cylinders, brake lines, parking brake Electrical...

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Sku: 460001

Collections: ALL Datsun Datsun

Availability: 9999 in stock

Tags: 1968 1969 1970 1971 1972 1973 510 Car Cars Datsun PL 510

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Description

🏷️ Basic Information

Identification

Make:

Datsun

Model:

PL 510 Sedan

Model Code:

PL510

Body Style:

4-door Sedan

Generation

Generation Name:

First Generation

Generation Years:

1968-1973

👋 Introduction

Market Position

Target Audience:

Datsun PL 510 Sedan owners and DIY enthusiasts looking to perform maintenance and repairs.

Value Proposition:

Save significant money on mechanic's fees by performing repairs and maintenance independently.

Competitive Analysis

Unique Selling Points:

In-depth, professional quality, step-by-step instructions, visual aids (pictures, wiring diagrams), comprehensive coverage of all service and repair jobs, routine maintenance included.

Key Features

Ease Of Use:

Designed to make repair jobs easy to do with clear, step-by-step instructions.

Knowledge Enhancement:

Empowers owners with knowledge to understand and repair their vehicles, reducing reliance on mechanics.

Practicality:

Printable pages allow for convenient use in the garage or workshop without risking damage to a primary manual.

📋 Manual Details

Coverage Areas

Years Covered:

1968, 1969, 1970, 1971, 1972, 1973

Trim Levels Covered:

All trim levels for the PL510 Sedan variant (specific trim level names may vary by market)

Page Count

Estimated Page Count:

Extensive (Specific number not provided, but described as 'full professional quality in-depth')

Manual Type

Manual Type:

Workshop Service Manual (WSM) / Repair Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Instant Download

Software Requirements:

Adobe PDF Reader

Compatibility:

All Versions of Windows & Mac

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical (block, cylinder head, pistons, crankshaft, camshaft), cooling system, lubrication system, fuel system (carburetor, fuel lines, pump), ignition system, exhaust system, emissions control (where applicable)

Drivetrain Systems:

Clutch, transmission (manual), driveshafts, differential, rear axle assembly

Suspension And Steering:

Front suspension (independent, MacPherson struts), rear suspension (live axle, leaf springs), steering gear, power steering (if equipped)

Braking Systems:

Front disc brakes, rear drum brakes, master cylinder, wheel cylinders, brake lines, parking brake

Electrical Systems:

Battery, charging system (alternator), starting system (starter motor), lighting system, instrumentation, ignition switch, wiring diagrams

Body And Chassis:

Body panels, doors, windows, interior trim, chassis components, body repair procedures

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, lubrication, spark plug replacement, air filter cleaning/replacement, brake adjustments

Major Repairs:

Engine overhaul and rebuilding, transmission overhaul, clutch replacement, brake system repairs, suspension component replacement, steering system repairs, electrical component diagnosis and repair

Troubleshooting:

Diagnostic procedures for common problems, fault finding, symptom-based troubleshooting guides

Technical Specifications:

Torque specifications, clearances, timing settings, fluid capacities, electrical component resistance values

Technical Depth

Depth Of Coverage:

Comprehensive (step-by-step instructions, pictures, wiring diagrams for all areas of repair)

📊 Manual Specifications

File Format

Print Quality:

Full Printable (allows users to print specific pages as needed)

Text Searchability:

Likely searchable text within PDF (typical for professional quality manuals)

Binding Type

Binding Type:

N/A (Digital Download - PDF format)

Paper Type

Paper Type:

N/A (Digital Download - PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

J13, J15, L16, L18 (depending on specific market and year)

Engine Type:

Inline-4 Cylinder, Overhead Valve (OHV) or Overhead Cam (OHC)

Displacement Cc:

Approximately 1296cc (J13), 1483cc (J15), 1595cc (L16), 1770cc (L18)

Bore X Stroke:

Varies by engine (e.g., L16: 82.0 mm x 75.0 mm)

Compression Ratio:

Varies by engine and fuel octane, typically around 8.5:1 to 9.5:1

Performance

Horsepower Ps:

Varies by engine, e.g., L16 typically around 96 PS (gross) at 5600 rpm

Torque Lb-Ft:

Varies by engine, e.g., L16 typically around 102 lb-ft (gross) at 3600 rpm

Fuel System

Fuel Delivery:

Single or Twin Carburetor (e.g., Hitachi, SU type)

Fuel Type:

Unleaded gasoline (though leaded was common during production, unleaded is recommended for modern use if available).

Ignition System

Ignition Type:

Distributor with points and condenser

🔧 Transmission

Standard

Transmission Type:

4-speed Manual Transmission

Optional

Optional Transmission:

3-speed Automatic Transmission (less common)

Features

Transmission Fluid:

Manual: GL-4 Hypoid Gear Oil (e.g., SAE 80W-90). Automatic: DEXRON II or equivalent.

📐 Dimensions

Exterior

Wheelbase:

Approx. 98.4 inches (2500 mm)

Length:

Approx. 160.8 inches (4084 mm)

Width:

Approx. 62.2 inches (1580 mm)

Height:

Approx. 53.7 inches (1364 mm)

Weights

Curb Weight:

Approx. 2200 - 2400 lbs (1000 - 1090 kg), depending on configuration

🛡️ Safety Features

Ratings

Crash Safety Era:

Designed in an era before stringent modern safety regulations and testing.

Active Features

Braking System:

Front Disc Brakes, Rear Drum Brakes (generally unassisted, no ABS or power assist standard)

Suspension Design:

Independent front suspension contributes to stable handling.

Passive Features

Seat Belts:

Typically lap belts in front, possibly lap belts in rear (depending on market and year).

Body Construction:

Unitary body construction (monocoque) for its time.

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM radio with analog tuning. No advanced infotainment or digital displays.

Driver Assistance

Driver Assistance Features:

None in the modern sense. Focus on basic vehicle operation and handling.

Connectivity

Connectivity Features:

None. Vehicle communication is purely mechanical and electrical.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000 miles or 3 months (check manual for specific recommendation).

Tune Up Interval:

Spark plugs, points, condenser, and ignition timing typically checked/adjusted every 10,000-15,000 miles.

Fluid Specifications

Engine Oil Type:

API SG or higher classification, SAE 10W-30 or 10W-40 recommended for most conditions (consult manual for precise specification).

Coolant Type:

Ethylene glycol-based antifreeze mixed with distilled water (typically 50/50).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Rust And Corrosion:

Common issue in many older vehicles, particularly in areas exposed to salt and moisture. Areas like wheel wells, rocker panels, and around windows are prone to rust.

Carburetor Tuning:

Carburetors can require regular adjustment and cleaning for optimal performance and fuel economy.

Electrical Connections:

Aging wiring and connections can lead to intermittent electrical issues.

Suspension Wear:

Ball joints, tie rods, and bushings in the suspension can wear over time, affecting handling and requiring replacement.

📚 Vehicle History

Brand Heritage

Brand Origin:

Datsun (later became Nissan) is a Japanese automotive brand with a history dating back to the early 20th century.

Model Evolution

Design Philosophy:

The PL 510 was known for its advanced (for its time) European-inspired styling and sporty handling, often compared to BMW sedans of the era.

Market Impact:

Highly successful in rallying and racing, which boosted its sporty image. Popular in North America, Australia, and Europe.

Production

Production Years:

1968-1973

Manufacturing Locations:

Primarily Japan; assembled in other locations depending on market.

🏆 Awards & Recognition

Recognitions

Motorsport Success:

The Datsun PL 510 achieved significant success in motorsports, particularly in rallying (e.g., East African Safari Rally) and Trans-Am racing, earning it the nickname 'Bluebird'.

Critical Acclaim:

Praised by automotive journalists of its era for its responsive handling, comfortable ride, and reliable mechanics, often being considered a benchmark for affordable sports sedans.