Datsun 510 1969-1973 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Datsun Model: 510 Model Years Covered: 1969-1973 Product Name: Datsun 510 1969-1973 Workshop Service Repair Manual Codes Chassis Codes: PL510 (Sedan/Coupe), WPL510 (Wagon) 👋 Introduction Market Position Historical Significance: The Datsun 510, often called the 'Poor Man's BMW,' was a revolutionary car for Datsun (Nissan) in the US market, known for its sporty handling and reliable engineering. This manual is critical for preserving these classic vehicles. Competitive Analysis Competitors: Competed against cars like the Ford Cortina, Toyota Corona, and Fiat 124 Sport in its era. Key Features Manual Value: An inexpensive and essential tool for maintaining, repairing, and maximizing the lifespan of a Datsun 510. Target Audience: Do-it-yourself enthusiasts and professional mechanics. 📋 Manual Details Coverage Areas Primary Focus: Comprehensive service, repair, and maintenance Secondary Focus: Diagnostics, troubleshooting, electrical systems Page Count Estimated Page Count: Varies by original factory publication; typically several hundred pages Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed coverage including disassembly, inspection, repair, and reassembly of engine components. Engine Electrical: Comprehensive information on ignition system, starting system, charging system, and sensor diagnostics. Emission Control: Information pertaining to emission control systems relevant to the model years. Fuel System: Details on fuel delivery, carburetor (SU or Hitachi), fuel pump, and fuel tank servicing. Suspension: Front and rear suspension component inspection, replacement, and alignment specifications. Clutch: Servicing procedures for the clutch assembly, including disc, pressure plate, and release bearing. Transmission Manual: Repair and overhaul procedures for the manual transaxle. Transmission Automatic: Repair and overhaul procedures for the optional automatic transaxle. Driveshaft Axle: Information on driveshaft, universal joints, and rear axle servicing. Steering: Details on steering gearbox, linkages, and adjustment procedures. Brakes: Front disc and rear drum brake system inspection, repair, and bleeding procedures. Body Interior Exterior: Coverage on body panel repair, trim, upholstery, and glass replacement. Body Electrical: Wiring diagrams and troubleshooting for lights, instruments, and accessories. Restraint System: Information on seat belts and related components. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, and lubrication. Troubleshooting: Systematic approach to diagnosing and resolving common and complex issues. Repair: Step-by-step repair instructions for all major mechanical and electrical components. Overhaul: Detailed procedures for complete engine, transmission, and other major component overhauls. Diagnostics: Diagnostic charts and procedures for pinpointing faults. Wiring Schematics: Complete electrical system wiring diagrams. Technical Depth Depth: Comprehensive, suitable for both DIY enthusiasts and professional mechanics. Illustrations Diagrams: Detailed illustrations and diagrams for all procedures. Instructions Guidance Style: Step-by-step, numbered instructions with callouts for illustrations. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: Fully Printable Zoom Capability: Zoom IN/OUT enabled Binding Type Binding: Digital (PDF) - no physical binding Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: L16 Displacement: 1.6 Liters (1595 cc) Configuration: Inline 4-cylinder, SOHC (Single Overhead Camshaft) Performance Horsepower: Approximately 96 hp @ 5600 rpm (US spec, depending on tuning) Torque: Approximately 104 lb-ft @ 3600 rpm (US spec) Fuel System Carburetion: Typically Twin SU HS4 or Hitachi downdraft carburetors, depending on market and year. Cooling System Cooling Type: Water-cooled Ignition System Ignition Type: Distributor-based, points and condenser (later models may have electronic ignition conversions). Engine Oil Specifications Recommended Oil Viscosity: 10W-30 or 10W-40 (check manual for specific climate recommendations) 🔧 Transmission Standard Type: 4-speed Manual Optional Type: 3-speed Automatic (Model: Hitachi 3N71A) Features Clutch Type: Dry single plate Fluid Specifications Manual Transmission Fluid: GL-4 Gear Oil (e.g., 75W-90 or 80W-90) Automatic Transmission Fluid: DEXRON®-II (or equivalent specification) 📐 Dimensions Exterior Wheelbase: Approx. 95.3 inches (2420 mm) Length: Approx. 160.6 inches (4080 mm) Width: Approx. 63.2 inches (1605 mm) Height: Approx. 54.7 inches (1390 mm) Weights Curb Weight: Approx. 2150-2300 lbs (975-1043 kg), varies by body style and equipment Gross Vehicle Weight Rating: Varies; check specific vehicle placard Wheel Tire Standard Wheel Size: 13-inch steel wheels Standard Tire Size: 6.00-13 or 165-13 Bolt Pattern: 4 x 114.3 mm (4.5 inch) 🛡️ Safety Features Ratings Crash Test Data: No formal crash test ratings comparable to modern standards; vehicle design predates widespread standardized testing. Active Features Braking System: Front disc brakes, rear drum brakes. Dual-circuit hydraulic system. Passive Features Seat Belts: Standard seat belts (lap belts in front, lap belts in rear depending on configuration and year). Steering Column: Collapsible steering column (designed for impact absorption). 💡 Technology Features Infotainment Radio: Typically an AM radio; AM/FM radios were optional or aftermarket additions. Driver Assistance Features: Minimal driver assistance features by modern standards; focus on basic mechanical operation. Connectivity Features: No factory connectivity options (e.g., Bluetooth, USB). 🔧 Maintenance Service Intervals Oil Change: Every 3,000 miles or 6 months...
Datsun 510 1969-1973 Workshop Service Repair Manual
Codes
Chassis Codes:
PL510 (Sedan/Coupe), WPL510 (Wagon)
👋 Introduction
Market Position
Historical Significance:
The Datsun 510, often called the 'Poor Man's BMW,' was a revolutionary car for Datsun (Nissan) in the US market, known for its sporty handling and reliable engineering. This manual is critical for preserving these classic vehicles.
Competitive Analysis
Competitors:
Competed against cars like the Ford Cortina, Toyota Corona, and Fiat 124 Sport in its era.
Key Features
Manual Value:
An inexpensive and essential tool for maintaining, repairing, and maximizing the lifespan of a Datsun 510.
Target Audience:
Do-it-yourself enthusiasts and professional mechanics.
📋 Manual Details
Coverage Areas
Primary Focus:
Comprehensive service, repair, and maintenance
Secondary Focus:
Diagnostics, troubleshooting, electrical systems
Page Count
Estimated Page Count:
Varies by original factory publication; typically several hundred pages
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Operating System Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed coverage including disassembly, inspection, repair, and reassembly of engine components.
Engine Electrical:
Comprehensive information on ignition system, starting system, charging system, and sensor diagnostics.
Emission Control:
Information pertaining to emission control systems relevant to the model years.
Fuel System:
Details on fuel delivery, carburetor (SU or Hitachi), fuel pump, and fuel tank servicing.
Suspension:
Front and rear suspension component inspection, replacement, and alignment specifications.
Clutch:
Servicing procedures for the clutch assembly, including disc, pressure plate, and release bearing.
Transmission Manual:
Repair and overhaul procedures for the manual transaxle.
Transmission Automatic:
Repair and overhaul procedures for the optional automatic transaxle.
Driveshaft Axle:
Information on driveshaft, universal joints, and rear axle servicing.
Steering:
Details on steering gearbox, linkages, and adjustment procedures.
Brakes:
Front disc and rear drum brake system inspection, repair, and bleeding procedures.
Body Interior Exterior:
Coverage on body panel repair, trim, upholstery, and glass replacement.
Body Electrical:
Wiring diagrams and troubleshooting for lights, instruments, and accessories.
Restraint System:
Information on seat belts and related components.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, and lubrication.
Troubleshooting:
Systematic approach to diagnosing and resolving common and complex issues.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components.
Overhaul:
Detailed procedures for complete engine, transmission, and other major component overhauls.
Diagnostics:
Diagnostic charts and procedures for pinpointing faults.
Wiring Schematics:
Complete electrical system wiring diagrams.
Technical Depth
Depth:
Comprehensive, suitable for both DIY enthusiasts and professional mechanics.
Illustrations
Diagrams:
Detailed illustrations and diagrams for all procedures.
Instructions
Guidance Style:
Step-by-step, numbered instructions with callouts for illustrations.
Approximately 96 hp @ 5600 rpm (US spec, depending on tuning)
Torque:
Approximately 104 lb-ft @ 3600 rpm (US spec)
Fuel System
Carburetion:
Typically Twin SU HS4 or Hitachi downdraft carburetors, depending on market and year.
Cooling System
Cooling Type:
Water-cooled
Ignition System
Ignition Type:
Distributor-based, points and condenser (later models may have electronic ignition conversions).
Engine Oil Specifications
Recommended Oil Viscosity:
10W-30 or 10W-40 (check manual for specific climate recommendations)
🔧 Transmission
Standard
Type:
4-speed Manual
Optional
Type:
3-speed Automatic (Model: Hitachi 3N71A)
Features
Clutch Type:
Dry single plate
Fluid Specifications
Manual Transmission Fluid:
GL-4 Gear Oil (e.g., 75W-90 or 80W-90)
Automatic Transmission Fluid:
DEXRON®-II (or equivalent specification)
📐 Dimensions
Exterior
Wheelbase:
Approx. 95.3 inches (2420 mm)
Length:
Approx. 160.6 inches (4080 mm)
Width:
Approx. 63.2 inches (1605 mm)
Height:
Approx. 54.7 inches (1390 mm)
Weights
Curb Weight:
Approx. 2150-2300 lbs (975-1043 kg), varies by body style and equipment
Gross Vehicle Weight Rating:
Varies; check specific vehicle placard
Wheel Tire
Standard Wheel Size:
13-inch steel wheels
Standard Tire Size:
6.00-13 or 165-13
Bolt Pattern:
4 x 114.3 mm (4.5 inch)
🛡️ Safety Features
Ratings
Crash Test Data:
No formal crash test ratings comparable to modern standards; vehicle design predates widespread standardized testing.
Active Features
Braking System:
Front disc brakes, rear drum brakes. Dual-circuit hydraulic system.
Passive Features
Seat Belts:
Standard seat belts (lap belts in front, lap belts in rear depending on configuration and year).
Steering Column:
Collapsible steering column (designed for impact absorption).
💡 Technology Features
Infotainment
Radio:
Typically an AM radio; AM/FM radios were optional or aftermarket additions.
Driver Assistance
Features:
Minimal driver assistance features by modern standards; focus on basic mechanical operation.
Connectivity
Features:
No factory connectivity options (e.g., Bluetooth, USB).
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 miles or 6 months (typical for the era).
Tune Up:
Every 12,000-24,000 miles or 12-24 months (includes spark plugs, points, condenser, filters).
Transmission Fluid Change:
Every 24,000-36,000 miles or 24-36 months.
Fluid Specifications
Coolant:
50/50 mix of ethylene glycol antifreeze and distilled water.
Brake Fluid:
DOT 3 (or DOT 4, depending on original specification).
Known Issues
Rust:
Prone to rust in common areas: wheel arches, rocker panels, floor pans, and around windows.
Carburetor Tuning:
SU carburetors require periodic adjustment and rebuilding. Hitachi carburetors can be simpler but also need attention.
Electrical Connections:
Older wiring can degrade; connections may become corroded leading to intermittent electrical issues.
Suspension Wear:
Bushings, ball joints, and tie rod ends are common wear items.
📚 Vehicle History
Brand Heritage
Datsun Legacy:
Datsun, the precursor to Nissan in many international markets, established a strong reputation for building reliable, affordable, and engaging vehicles during the 1960s and 70s. The 510 was instrumental in this success.
Model Evolution
Generations:
The Datsun 510 is considered to be within its first generation, which ran from 1968 to 1973. It was available in sedan, coupe, and station wagon body styles.
Production
Production Period:
1968-1973
Manufacturing Locations:
Primarily Japan (Nissan's Oppama plant), with some assembly in other locations.
🏆 Awards & Recognition
Recognitions
Automotive Press:
Widely praised by automotive journalists of the era for its handling, ride quality, and value for money.
Collector Status:
Highly sought after by collectors and vintage Japanese car enthusiasts.