The Mazda RX-3, produced from 1971 to 1977, represents a significant chapter in automotive history, particularly for its pioneering use of the rotary (Wankel) engine. This compact car, available in Coupe, Sedan, and Station Wagon body styles, competed in markets across North America, Japan, Australia, and Europe. It was lauded for its smooth rotary engine performance, sporty styling, agile handling, and an affordable price point, offering a unique alternative to contemporary sedans and coupes. The RX-3's innovative design and engineering helped establish Mazda's reputation for distinctive and engaging vehicles, making it a beloved model among enthusiasts. This comprehensive Service and Repair Manual is designed to provide detailed guidance for the maintenance and repair of the Mazda RX-3. It covers all major systems, including the rotary engine (12A), fuel, ignition, cooling, lubrication, transmission, drivetrain, suspension, steering, brakes, and electrical systems, as well as body and chassis components. The manual includes scheduled maintenance procedures, troubleshooting guides for common issues, detailed repair and rebuild instructions, and essential technical specifications such as torque values and fluid capacities. With high-quality diagrams and clear, easy-to-understand instructions, this manual serves as an indispensable resource for owners, mechanics, and technicians alike, ensuring the longevity and optimal performance of the RX-3. 🏷️ Basic Information Identification Make: Mazda Model: RX-3 Generation: First Generation Production Years Covered: 1971-1977 Codes Chassis Codes: S102A, S124A, S132A (varies by body style and market) Engine Codes: 12A (various internal designations for specific models) 👋 Introduction Market Position Historical Context: The Mazda RX-3 was a pivotal model for Mazda, showcasing their commitment to the unique rotary engine technology and offering a sporty, stylish alternative in the compact car segment. Competitive Analysis Competitors: Competed against vehicles like the Datsun 1200/B210, Toyota Corolla, Honda Civic, and Ford Escort. Key Features Unique Selling Points: Rotary engine performance and smoothness, sporty styling, agile handling, affordable price point. Target Audience Intended Users: Enthusiast owners, DIY mechanics, professional repair shops seeking reliable information for classic Mazda rotary vehicles. Manual Philosophy Description From Product: Easy to read text sections with top-quality diagrams and instructions, written for both do-it-yourself enthusiasts and experienced mechanics. 📋 Manual Details Coverage Areas Primary Markets: North America, Japan, Australia, Europe Body Styles Covered: Coupe, Sedan, Station Wagon Page Count Estimated Page Count: Detailed internal estimate not provided, but typical for comprehensive factory service manuals covering multiple years and configurations. Manual Type Type: Service and Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Printability: Full Printable Searchability: Likely text-searchable due to PDF format, facilitating quick information retrieval. Requirements Software Requirements: Adobe PDF Reader, WinZip (or equivalent unzipping software) Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Management: Rotary engine (12A) tuning, diagnostics, repair, rebuild procedures. Fuel System: Carburetor (e.g., Hitachi, Mikuni) service, fuel pump, fuel lines, tank. Ignition System: Distributor, ignition coils, spark plugs, timing adjustment. Cooling System: Radiator, thermostat, water pump, coolant flow, fan operation. Lubrication System: Oil pump, oil cooler, lubrication for rotary apex seals. Transmission: Manual transmission service, clutch operation, fluid specifications. Drivetrain: Driveshaft, differential, axle components. Suspension: Front and rear suspension components, alignment specifications, shock absorbers, springs. Steering: Steering gearbox, steering column, tie rods, power steering (if equipped). Brakes: Front disc brakes, rear drum brakes, brake hydraulics, parking brake. Electrical System: Battery, alternator, starter, lighting, wiring diagrams, fuses, relays. Body And Chassis: Body panel removal/installation, interior trim, glass, seals, chassis components. HVAC: Heating and ventilation system (if equipped). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups. Troubleshooting: Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting. Repair: Step-by-step repair instructions for all major components. Rebuild: Detailed procedures for engine rebuilds and transmission overhauls. Diagnostics: Engine, electrical, and mechanical system diagnostics. Specifications: Torque values, clearances, fluid capacities, timing settings. Technical Depth Depth: Comprehensive. Covers everything from basic fluid checks to complete engine and transmission rebuilds, including detailed electrical troubleshooting and component-level repair. Diagrams Illustrations: High-quality diagrams and exploded views for clear visual guidance. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High resolution, suitable for printing individual pages or the entire document. Binding Type Binding For Digital: N/A (Digital download) Paper Type Paper For Printed Equivalent: Typically printed on durable, high-quality paper with a matte finish to reduce glare during use. ⚙️ Engine Specifications Primary Engine Type: Mazda Rotary (Wankel) Displacement: 1.16 L (69.7 cu in) (12A) Rotor Design: Two-rotor, side-port induction Performance Horsepower Est: Approx. 90-100 hp (depending on market and specific model year) Torque Est: Approx. 95-105 lb-ft (depending on market and specific model year) Fuel System Carburetion: Single or Twin Hitachi or Mikuni downdraft carburetors. Fuel Type: Unleaded gasoline (later models, earlier may have used leaded or had provisions). Lubrication System Oil Type Recommendation: High-quality mineral or semi-synthetic engine oil, specifically formulated or known to be suitable for...
The Mazda RX-3, produced from 1971 to 1977, represents a significant chapter in automotive history, particularly for its pioneering use of the rotary (Wankel) engine. This compact car, available in Coupe, Sedan, and Station Wagon body styles, competed in markets across North America, Japan, Australia, and Europe. It was lauded for its smooth rotary engine performance, sporty styling, agile handling, and an affordable price point, offering a unique alternative to contemporary sedans and coupes. The RX-3's innovative design and engineering helped establish Mazda's reputation for distinctive and engaging vehicles, making it a beloved model among enthusiasts.
This comprehensive Service and Repair Manual is designed to provide detailed guidance for the maintenance and repair of the Mazda RX-3. It covers all major systems, including the rotary engine (12A), fuel, ignition, cooling, lubrication, transmission, drivetrain, suspension, steering, brakes, and electrical systems, as well as body and chassis components. The manual includes scheduled maintenance procedures, troubleshooting guides for common issues, detailed repair and rebuild instructions, and essential technical specifications such as torque values and fluid capacities. With high-quality diagrams and clear, easy-to-understand instructions, this manual serves as an indispensable resource for owners, mechanics, and technicians alike, ensuring the longevity and optimal performance of the RX-3.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-3
Generation:
First Generation
Production Years Covered:
1971-1977
Codes
Chassis Codes:
S102A, S124A, S132A (varies by body style and market)
Engine Codes:
12A (various internal designations for specific models)
👋 Introduction
Market Position
Historical Context:
The Mazda RX-3 was a pivotal model for Mazda, showcasing their commitment to the unique rotary engine technology and offering a sporty, stylish alternative in the compact car segment.
Competitive Analysis
Competitors:
Competed against vehicles like the Datsun 1200/B210, Toyota Corolla, Honda Civic, and Ford Escort.
Comprehensive. Covers everything from basic fluid checks to complete engine and transmission rebuilds, including detailed electrical troubleshooting and component-level repair.
Diagrams Illustrations:
High-quality diagrams and exploded views for clear visual guidance.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High resolution, suitable for printing individual pages or the entire document.
Binding Type
Binding For Digital:
N/A (Digital download)
Paper Type
Paper For Printed Equivalent:
Typically printed on durable, high-quality paper with a matte finish to reduce glare during use.
⚙️ Engine Specifications
Primary Engine
Type:
Mazda Rotary (Wankel)
Displacement:
1.16 L (69.7 cu in) (12A)
Rotor Design:
Two-rotor, side-port induction
Performance
Horsepower Est:
Approx. 90-100 hp (depending on market and specific model year)
Torque Est:
Approx. 95-105 lb-ft (depending on market and specific model year)
Fuel System
Carburetion:
Single or Twin Hitachi or Mikuni downdraft carburetors.
Fuel Type:
Unleaded gasoline (later models, earlier may have used leaded or had provisions).
Lubrication System
Oil Type Recommendation:
High-quality mineral or semi-synthetic engine oil, specifically formulated or known to be suitable for rotary engines. SAE 20W-50 or 10W-30 often recommended (refer to specific manual for exact spec).
Maintenance Considerations
Apex Seal Lubrication:
Crucial for rotary engine longevity; often involves a separate oil injection system or specific fuel additives depending on the era and market. Manual will detail procedures.
🔧 Transmission
Standard
Type:
4-speed manual
Optional
Type:
3-speed automatic (often a Toyo Kogyo unit)
Features
Clutch Type:
Dry single-plate
Fluid Specification
Manual Transmission Fluid:
GL-4 gear oil (e.g., SAE 75W-90 or 80W-90, consult manual for precise grade).
Automatic Transmission Fluid:
Dexron II or equivalent (for automatic models).
📐 Dimensions
Exterior
Wheelbase:
Approx. 95.5 inches (2425 mm)
Length Est:
Approx. 162-167 inches (4115-4240 mm) (varies by body style)
Width Est:
Approx. 63.8 inches (1620 mm)
Height Est:
Approx. 52.4-54.1 inches (1330-1375 mm) (varies by body style)
Weights
Curb Weight Est:
Approx. 2100-2400 lbs (950-1090 kg) (varies by body style and equipment)
Wheel Bolt Pattern:
4x110mm
Tire Sizes
Standard Tire Size:
Often 165SR13 or 175/70SR13 (check manual for specific fitments).
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available from this era in publicly accessible databases. This manual would not contain modern safety rating information.
Active Features
Brakes:
Front disc brakes, rear drum brakes.
Passive Features
Seat Belts:
Lap and shoulder belts (standard or optional depending on market and year).
Construction:
Unibody construction.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with an 8-track player option. Manual may cover radio removal/installation.
Driver Assistance
Features Available:
No modern driver assistance features. Safety and comfort features are limited to what was common in the early to mid-1970s.
Connectivity
Features Available:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, but requires specific verification in manual for rotary engines.
Spark Plug Replacement:
Varies, but often recommended at significant mileage intervals or during major tune-ups. Rotary engines use specific spark plug types and gap settings.
Rotor Housing Inspection:
Not a routine interval, but critical for engine longevity. Manual details signs of wear and diagnostic procedures.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5-5 quarts (4.3-4.7 liters) with filter. Specific amount for oil injection system also noted in manual.
Coolant Capacity:
Approx. 6.0-7.0 quarts (5.7-6.6 liters) depending on model.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for exact specification).
Known Issues
Apex Seal Wear:
A common concern for rotary engines if not properly maintained or if overheated. Manual provides diagnostic checks.
Carburetor Tuning:
May require periodic adjustment or rebuilding due to age and wear.
Starter Motor Issues:
Some older models may experience starter motor wear or issues due to the rotary engine's starting characteristics.
Rust Corrosion:
As with many cars of this era, rust and corrosion, particularly in wheel wells, rocker panels, and around windows, can be a significant issue. Manual may offer body repair guidance.
📚 Vehicle History
Brand Heritage
Mazda Rotary Pioneer:
Mazda's dedication to the Wankel rotary engine began with the Cosmo and was significantly advanced with the RX-3, cementing their reputation for innovative powertrains.
Model Evolution
Rx Series Progression:
The RX-3 followed the RX-2 and preceded the RX-7, filling a gap in Mazda's sporty coupe/sedan lineup.
Design Influences:
Early RX-3s had styling cues reminiscent of American muscle cars and European sports sedans of the era, with later models adopting a more distinct Mazda design language.
Production
Manufacturing Location:
Japan
Global Sales Impact:
Successful globally, contributing to Mazda's growth and image as a manufacturer of unique and engaging vehicles.
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
While specific 'awards' are scarce for this era in modern terms, the RX-3 was widely praised for its sporty character, unique engine, and styling, contributing significantly to Mazda's reputation in performance-oriented compact cars. It was a crucial step in establishing the 'RX' lineage.