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Yamaha R5C 1972 1973 Workshop Service Repair Manual

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$141.00
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$141.00
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Basic Information Identification Make: Yamaha Model: R5C Year: 1972, 1973 Codes Chassis Code: R5C Introduction Market Position Category: Classic Japanese Sportbike Era: Early 1970s performance motorcycle Competitive Analysis Competitors 1972 1973: Kawasaki H1 Mach III, Suzuki T500 Titan, Honda CB750 Four (though larger capacity). Key Features Engine Type: Two-stroke, parallel-twin Performance Focus: Known for its sporty performance and handling relative to its displacement. Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Page Count Estimated Pages: Hundreds of pages (specific count not provided, but indicated as comprehensive) Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, repair, and reassembly of the engine, including cylinder head, pistons, connecting rods, crankshaft, lubrication system, and cooling system. Fuel System: Carburetor overhaul, adjustment, fuel tank, fuel lines, and fuel pump (if applicable). Ignition System: Spark plugs, ignition coils, points, condenser, timing, and wiring diagrams. Transmission: Gearbox internal components, clutch operation, lubrication, and adjustments. Chassis And Frame: Frame inspection, reinforcement, and related components. Suspension: Front fork overhaul, rear shock absorbers, linkage, and adjustments. Brakes: Front and rear brake system inspection, adjustment, relining, and hydraulic components (if applicable). Electrical System: Wiring diagrams, lighting, battery, charging system, switches, and controls. Bodywork And Trim: Fairings, fuel tank, seat, fenders, and other body panels. Procedures Included Routine Maintenance: Oil changes, spark plug replacement, air filter cleaning/replacement, chain adjustment, brake adjustments, and general lubrication. Troubleshooting: Diagnosis of common problems, symptoms, and potential causes for engine, electrical, and mechanical issues. Rebuild Procedures: Detailed step-by-step instructions for overhauling major components like the engine and gearbox. Component Testing: Methods for testing and verifying the function of electrical components and mechanical parts. Technical Depth Depth: Comprehensive factory-level detail, suitable for professional mechanics and experienced enthusiasts. Covers everything from basic adjustments to full engine rebuilds. Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within the PDF for easy navigation of specific topics. Print Quality Printable: Yes, designed to be printed entirely or in sections. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format, but original factory manuals were typically printed on durable paper) Engine Specifications Primary Engine Engine Type: 2-stroke, Air-cooled, Parallel-twin Displacement: 347 cc Bore X Stroke: 54.0 x 74.0 mm Compression Ratio: 6.7:1 Power Output: Approx. 33 HP @ 7,000 RPM (Manufacturer claimed, actual may vary) Torque: Approx. 23 lb-ft @ 6,500 RPM (Manufacturer claimed, actual may vary) Fuel System Carburetors: Dual Mikuni VM28SC Fuel Type: Unleaded gasoline (or leaded gasoline with appropriate octane rating for the era), mixed with 2-stroke oil. Lubrication System: Premix or Autolube system (check specific model variant). Transmission Standard Type: 5-speed Constant Mesh Clutch: Wet, multi-plate Features Final Drive: Chain drive Dimensions Exterior Length: Approx. 2,070 mm (81.5 in) Width: Approx. 760 mm (29.9 in) Height: Approx. 1,100 mm (43.3 in) Weights Dry Weight: Approx. 156 kg (344 lbs) Fuel Capacity: Approx. 16 L (4.2 US gal) Safety Features Ratings Crash Test Ratings: N/A (Motorcycle of this era did not have standardized crash testing as with modern cars). Active Features Braking System: Front: Disc brake; Rear: Drum brake. (Specific caliper and master cylinder details available in manual). Passive Features Lighting: Headlight, taillight, turn signals, brake light. Technology Features Infotainment System: N/A (Basic motorcycle technology of the era). Driver Assistance Features: N/A Connectivity Features: N/A Maintenance Service Intervals Oil Change: Refer to manual for specific mileage/time intervals. Typically every 2,000-3,000 miles or annually for gearbox oil. Spark Plug Replacement: Refer to manual for specific mileage. Typically every 3,000-5,000 miles depending on usage and plug type. Air Filter Cleaning: Refer to manual for specific mileage. Frequent cleaning recommended in dusty conditions. Fluid Specifications Engine Oil Type: Yamaha recommends specific 2-stroke engine oil. Refer to manual for grade and premix ratio. Gearbox Oil Type: Yamalube Gear Oil SAE 80 or equivalent API GL-4 transmission oil. Brake Fluid Type: DOT 3 or DOT 4 brake fluid (if hydraulic front brake). Known Issues Carburetor Sync: Carburetors can drift out of sync, requiring regular adjustment for smooth running. Ignition Points: Points and condensers require periodic cleaning and adjustment to maintain ignition timing. 2 Stroke Carbon Buildup: Common in 2-stroke engines, leading to fouled spark plugs and reduced performance; requires periodic de-carbonizing. Reed Valves: Wear or damage to reed valves can affect engine performance and starting. Manual covers inspection and replacement. Vehicle History Brand Heritage Yamaha Motorcycles: Yamaha has a long history in motorsports and road motorcycles, known for innovation and performance, particularly with their 2-stroke engines. Model Evolution R5 Series: The R5 series was an evolution of Yamaha's parallel-twin 2-stroke offerings, preceding models like the RD350. The R5C represented refinements over earlier R5 models. Production Production Years: 1972-1973 Manufacturing Location: Japan Awards & Recognition Recognitions Motorsports Heritage: While the R5C itself may not have specific 'awards,' Yamaha's parallel-twin 2-stroke...
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Yamaha R5C 1972 1973 Workshop Service Repair ManualYamaha R5C 1972 1973 Workshop Service Repair ManualYamaha R5C 1972 1973 Workshop Service Repair ManualYamaha R5C 1972 1973 Workshop Service Repair Manual
Basic Information
Identification
Make: Yamaha
Model: R5C
Year: 1972, 1973
Codes
Chassis Code: R5C
Introduction
Market Position
Category: Classic Japanese Sportbike
Era: Early 1970s performance motorcycle
Competitive Analysis
Competitors 1972 1973: Kawasaki H1 Mach III, Suzuki T500 Titan, Honda CB750 Four (though larger capacity).
Key Features
Engine Type: Two-stroke, parallel-twin
Performance Focus: Known for its sporty performance and handling relative to its displacement.
Manual Details
Coverage Areas
Manual Type: Workshop Service Repair Manual
Language: English
Format: PDF Download
Page Count
Estimated Pages: Hundreds of pages (specific count not provided, but indicated as comprehensive)
Manual Coverage
Systems Covered
Engine Mechanical: Complete disassembly, inspection, repair, and reassembly of the engine, including cylinder head, pistons, connecting rods, crankshaft, lubrication system, and cooling system.
Fuel System: Carburetor overhaul, adjustment, fuel tank, fuel lines, and fuel pump (if applicable).
Ignition System: Spark plugs, ignition coils, points, condenser, timing, and wiring diagrams.
Transmission: Gearbox internal components, clutch operation, lubrication, and adjustments.
Chassis And Frame: Frame inspection, reinforcement, and related components.
Suspension: Front fork overhaul, rear shock absorbers, linkage, and adjustments.
Brakes: Front and rear brake system inspection, adjustment, relining, and hydraulic components (if applicable).
Electrical System: Wiring diagrams, lighting, battery, charging system, switches, and controls.
Bodywork And Trim: Fairings, fuel tank, seat, fenders, and other body panels.
Procedures Included
Routine Maintenance: Oil changes, spark plug replacement, air filter cleaning/replacement, chain adjustment, brake adjustments, and general lubrication.
Troubleshooting: Diagnosis of common problems, symptoms, and potential causes for engine, electrical, and mechanical issues.
Rebuild Procedures: Detailed step-by-step instructions for overhauling major components like the engine and gearbox.
Component Testing: Methods for testing and verifying the function of electrical components and mechanical parts.
Technical Depth
Depth: Comprehensive factory-level detail, suitable for professional mechanics and experienced enthusiasts. Covers everything from basic adjustments to full engine rebuilds.
Manual Specifications
File Format
File Type: PDF
Searchability: Likely searchable text within the PDF for easy navigation of specific topics.
Print Quality
Printable: Yes, designed to be printed entirely or in sections.
Binding Type
Binding: N/A (Digital PDF format)
Paper Type
Paper Quality: N/A (Digital PDF format, but original factory manuals were typically printed on durable paper)
Engine Specifications
Primary Engine
Engine Type: 2-stroke, Air-cooled, Parallel-twin
Displacement: 347 cc
Bore X Stroke: 54.0 x 74.0 mm
Compression Ratio: 6.7:1
Power Output: Approx. 33 HP @ 7,000 RPM (Manufacturer claimed, actual may vary)
Torque: Approx. 23 lb-ft @ 6,500 RPM (Manufacturer claimed, actual may vary)
Fuel System
Carburetors: Dual Mikuni VM28SC
Fuel Type: Unleaded gasoline (or leaded gasoline with appropriate octane rating for the era), mixed with 2-stroke oil.
Lubrication
System: Premix or Autolube system (check specific model variant).
Transmission
Standard
Type: 5-speed Constant Mesh
Clutch: Wet, multi-plate
Features
Final Drive: Chain drive
Dimensions
Exterior
Length: Approx. 2,070 mm (81.5 in)
Width: Approx. 760 mm (29.9 in)
Height: Approx. 1,100 mm (43.3 in)
Weights
Dry Weight: Approx. 156 kg (344 lbs)
Fuel Capacity: Approx. 16 L (4.2 US gal)
Safety Features
Ratings
Crash Test Ratings: N/A (Motorcycle of this era did not have standardized crash testing as with modern cars).
Active Features
Braking System: Front: Disc brake; Rear: Drum brake. (Specific caliper and master cylinder details available in manual).
Passive Features
Lighting: Headlight, taillight, turn signals, brake light.
Technology Features
Infotainment
System: N/A (Basic motorcycle technology of the era).
Driver Assistance
Features: N/A
Connectivity
Features: N/A
Maintenance
Service Intervals
Oil Change: Refer to manual for specific mileage/time intervals. Typically every 2,000-3,000 miles or annually for gearbox oil.
Spark Plug Replacement: Refer to manual for specific mileage. Typically every 3,000-5,000 miles depending on usage and plug type.
Air Filter Cleaning: Refer to manual for specific mileage. Frequent cleaning recommended in dusty conditions.
Fluid Specifications
Engine Oil Type: Yamaha recommends specific 2-stroke engine oil. Refer to manual for grade and premix ratio.
Gearbox Oil Type: Yamalube Gear Oil SAE 80 or equivalent API GL-4 transmission oil.
Brake Fluid Type: DOT 3 or DOT 4 brake fluid (if hydraulic front brake).
Known Issues
Carburetor Sync: Carburetors can drift out of sync, requiring regular adjustment for smooth running.
Ignition Points: Points and condensers require periodic cleaning and adjustment to maintain ignition timing.
2 Stroke Carbon Buildup: Common in 2-stroke engines, leading to fouled spark plugs and reduced performance; requires periodic de-carbonizing.
Reed Valves: Wear or damage to reed valves can affect engine performance and starting. Manual covers inspection and replacement.
Vehicle History
Brand Heritage
Yamaha Motorcycles: Yamaha has a long history in motorsports and road motorcycles, known for innovation and performance, particularly with their 2-stroke engines.
Model Evolution
R5 Series: The R5 series was an evolution of Yamaha's parallel-twin 2-stroke offerings, preceding models like the RD350. The R5C represented refinements over earlier R5 models.
Production
Production Years: 1972-1973
Manufacturing Location: Japan
Awards & Recognition
Recognitions
Motorsports Heritage: While the R5C itself may not have specific 'awards,' Yamaha's parallel-twin 2-stroke engines powered many successful race bikes and gained a reputation for performance.
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