Ducati 860 860GT 1974 1975 Service Repair Workshop Manual
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This manual covers the 860 GT, produced between 1974 and 1975. Designed by Fabio Taglioni, the 860 GT was a pivotal model for Ducati, featuring a larger V-twin engine and a more contemporary design. This Italian performance motorcycle is known for its engineering quality and its role in establishing Ducati's reputation for powerful, distinctive machines. This comprehensive Service Repair Workshop Manual provides detailed factory-level information essential for the maintenance and repair of your 860 GT. It covers all major systems, including the engine, fuel system, lubrication, cooling, transmission, drive system, electrical system, steering, suspension, brakes, bodywork, and exhaust system. The manual includes routine maintenance procedures, periodic checks and adjustments, advanced troubleshooting, and common issue diagnosis, all presented with step-by-step instructions, diagrams, and illustrations. This resource empowers owners and technicians with the exact specifications and procedures used by authorized dealer service departments, ensuring accurate work and efficient upkeep. 🏷️ Basic Information Identification Make: Ducati Model: 860 GT Model Code: 860 GT Year: 1974-1975 👋 Introduction Market Position Market Segment: Performance Motorcycle, Italian Motorcycle Competitive Analysis Comparison Points: Provides detailed factory-level repair information, enabling owners to perform maintenance and repairs themselves, saving significant costs compared to dealership service. Key Features Unique Selling Points: Comprehensive coverage, step-by-step instructions with diagrams, wiring schematics, and factory specifications ensure accurate repairs and efficient troubleshooting. Value Proposition Owner Benefit: Empowers owners to understand and maintain their Ducati 860 GT, fostering self-sufficiency and potentially increasing the motorcycle's longevity and resale value. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download Compatibility: All Versions of Windows AND Mac Additional Features: Printable, Speed Download 📖 Manual Coverage Systems Covered Engine: Complete Engine Specifications, Engine Removal and Installation, Engine Troubleshooting Fuel System: Fuel System Operation, Carburetor Adjustments, Fuel Tank Maintenance Lubrication: Lubrication System Maintenance, Oil Type and Capacity, Lubrication Points Cooling System: Cooling System Design, Coolant Specifications, Troubleshooting Transmission: Transmission Overhaul, Gearbox Maintenance, Clutch Operation Drive System: Drive Chain Adjustment and Maintenance, Sprocket Replacement Electrical System: Electrical System Schematics, Wiring Diagrams, Ignition System Troubleshooting, Lighting and Accessories Steering System: Steering System Operation and Repair Suspension: Shocks (Front Forks and Rear Shocks) Service and Adjustment Brakes: Brake System Maintenance and Repair (implied by 'Periodic checks and adjustments' and 'Specifications') Bodywork: Body Work Repair and Maintenance, Fairings and Panels Exhaust System: Intake & Exhaust System Servicing Procedures Included General Information: General Information, Vehicle Identification Routine Maintenance: Routine Maintenance Procedures Periodic Checks: Periodic Checks and Adjustments Troubleshooting: Advanced Troubleshooting, Common Issues Diagnosis Diagrams Illustrations: Step-by-step instruction, Diagrams, Illustrations Technical Depth Coverage Level: Comprehensive Service and Repair Instruction used by mechanics Target Audience: Owner with basic mechanical skills, Independent auto service professionals, Dealership Service Departments Accuracy: Vehicle Specific, Exact same specifications and procedures available to authorized dealer service department 📊 Manual Specifications File Format File Type: PDF Reader Requirement: Adobe PDF Reader Print Quality Printability: All pages are printable Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke Performance Displacement: 860 cc (approximately) Bore X Stroke: Not specified in product info, but typical for the model would be detailed in the manual. Horsepower: Not specified in product info, but typical for the model would be detailed in the manual. Torque: Not specified in product info, but typical for the model would be detailed in the manual. Fuel System Carburetors: Dual Dell'Orto carburetors (typical for the model, details in manual) Fuel Delivery: Gravity Feed (typical) Engine Construction Cylinder Head Material: Aluminum Alloy (typical) Ignition System Ignition Type: Magneto Ignition (typical for the era) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Optional Optional Transmission: N/A Features Clutch Type: Wet, multi-plate clutch (typical) Gear Ratios: Detailed within manual 📐 Dimensions Exterior Wheelbase: Detailed within manual Length: Detailed within manual Weights Dry Weight: Approx. 196 kg (varies by source and specific configuration) Fuel Capacity: Approx. 14 liters (typical) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle, no formal crash ratings like cars) Active Features Braking System: Disc Brakes (front and rear, typical for the model) Passive Features Lighting: Headlight, Taillight, Turn Signals (as per regulations of the era) 💡 Technology Features Infotainment Infotainment System: N/A (Classic motorcycle) Driver Assistance Driver Assistance Features: N/A (Classic motorcycle) Connectivity Connectivity Options: N/A (Classic motorcycle) 🔧 Maintenance Service Intervals Oil Change Interval: Detailed within manual (typically 3,000-5,000 km or annually) Spark Plug Replacement: Detailed within manual Fluid Specifications Engine Oil Type: Refer to manual for specific SAE viscosity grade and API service classification (e.g., SAE 20W/50 is common for air-cooled V-twins of this era). Engine Oil Capacity: Detailed within manual Brake Fluid Type: DOT 3 or DOT 4 (typical, refer to manual for confirmation) Transmission Oil Type: Refer to manual for specific gear oil specification. Known Issues Common Wear Items:...
This manual covers the 860 GT, produced between 1974 and 1975. Designed by Fabio Taglioni, the 860 GT was a pivotal model for Ducati, featuring a larger V-twin engine and a more contemporary design. This Italian performance motorcycle is known for its engineering quality and its role in establishing Ducati's reputation for powerful, distinctive machines.
This comprehensive Service Repair Workshop Manual provides detailed factory-level information essential for the maintenance and repair of your 860 GT. It covers all major systems, including the engine, fuel system, lubrication, cooling, transmission, drive system, electrical system, steering, suspension, brakes, bodywork, and exhaust system. The manual includes routine maintenance procedures, periodic checks and adjustments, advanced troubleshooting, and common issue diagnosis, all presented with step-by-step instructions, diagrams, and illustrations. This resource empowers owners and technicians with the exact specifications and procedures used by authorized dealer service departments, ensuring accurate work and efficient upkeep.
🏷️ Basic Information
Identification
Make:
Ducati
Model:
860 GT
Model Code:
860 GT
Year:
1974-1975
👋 Introduction
Market Position
Market Segment:
Performance Motorcycle, Italian Motorcycle
Competitive Analysis
Comparison Points:
Provides detailed factory-level repair information, enabling owners to perform maintenance and repairs themselves, saving significant costs compared to dealership service.
Key Features
Unique Selling Points:
Comprehensive coverage, step-by-step instructions with diagrams, wiring schematics, and factory specifications ensure accurate repairs and efficient troubleshooting.
Value Proposition
Owner Benefit:
Empowers owners to understand and maintain their Ducati 860 GT, fostering self-sufficiency and potentially increasing the motorcycle's longevity and resale value.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF Download
Compatibility:
All Versions of Windows AND Mac
Additional Features:
Printable, Speed Download
📖 Manual Coverage
Systems Covered
Engine:
Complete Engine Specifications, Engine Removal and Installation, Engine Troubleshooting
Fuel System:
Fuel System Operation, Carburetor Adjustments, Fuel Tank Maintenance
Lubrication:
Lubrication System Maintenance, Oil Type and Capacity, Lubrication Points
Cooling System:
Cooling System Design, Coolant Specifications, Troubleshooting
Drive Chain Adjustment and Maintenance, Sprocket Replacement
Electrical System:
Electrical System Schematics, Wiring Diagrams, Ignition System Troubleshooting, Lighting and Accessories
Steering System:
Steering System Operation and Repair
Suspension:
Shocks (Front Forks and Rear Shocks) Service and Adjustment
Brakes:
Brake System Maintenance and Repair (implied by 'Periodic checks and adjustments' and 'Specifications')
Bodywork:
Body Work Repair and Maintenance, Fairings and Panels
Exhaust System:
Intake & Exhaust System Servicing
Procedures Included
General Information:
General Information, Vehicle Identification
Routine Maintenance:
Routine Maintenance Procedures
Periodic Checks:
Periodic Checks and Adjustments
Troubleshooting:
Advanced Troubleshooting, Common Issues Diagnosis
Diagrams Illustrations:
Step-by-step instruction, Diagrams, Illustrations
Technical Depth
Coverage Level:
Comprehensive Service and Repair Instruction used by mechanics
Target Audience:
Owner with basic mechanical skills, Independent auto service professionals, Dealership Service Departments
Accuracy:
Vehicle Specific, Exact same specifications and procedures available to authorized dealer service department
📊 Manual Specifications
File Format
File Type:
PDF
Reader Requirement:
Adobe PDF Reader
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke
Performance
Displacement:
860 cc (approximately)
Bore X Stroke:
Not specified in product info, but typical for the model would be detailed in the manual.
Horsepower:
Not specified in product info, but typical for the model would be detailed in the manual.
Torque:
Not specified in product info, but typical for the model would be detailed in the manual.
Fuel System
Carburetors:
Dual Dell'Orto carburetors (typical for the model, details in manual)
Fuel Delivery:
Gravity Feed (typical)
Engine Construction
Cylinder Head Material:
Aluminum Alloy (typical)
Ignition System
Ignition Type:
Magneto Ignition (typical for the era)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet, multi-plate clutch (typical)
Gear Ratios:
Detailed within manual
📐 Dimensions
Exterior
Wheelbase:
Detailed within manual
Length:
Detailed within manual
Weights
Dry Weight:
Approx. 196 kg (varies by source and specific configuration)
Fuel Capacity:
Approx. 14 liters (typical)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle, no formal crash ratings like cars)
Active Features
Braking System:
Disc Brakes (front and rear, typical for the model)
Passive Features
Lighting:
Headlight, Taillight, Turn Signals (as per regulations of the era)
💡 Technology Features
Infotainment
Infotainment System:
N/A (Classic motorcycle)
Driver Assistance
Driver Assistance Features:
N/A (Classic motorcycle)
Connectivity
Connectivity Options:
N/A (Classic motorcycle)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Detailed within manual (typically 3,000-5,000 km or annually)
Spark Plug Replacement:
Detailed within manual
Fluid Specifications
Engine Oil Type:
Refer to manual for specific SAE viscosity grade and API service classification (e.g., SAE 20W/50 is common for air-cooled V-twins of this era).
Engine Oil Capacity:
Detailed within manual
Brake Fluid Type:
DOT 3 or DOT 4 (typical, refer to manual for confirmation)
Transmission Oil Type:
Refer to manual for specific gear oil specification.
Known Issues
Common Wear Items:
Carburetor synchronization, clutch wear, ignition system components (points, coils), fork seals. Detailed troubleshooting in manual.
Electrical Reliability:
Wiring harness integrity and connections can be prone to issues with age; manual provides detailed wiring diagrams for diagnosis.
📚 Vehicle History
Brand Heritage
Brand Origin:
Ducati Motor Holding S.p.A. is an Italian manufacturer of high-performance motorcycles.
Model Evolution
Model Context:
The 860 GT, designed by Fabio Taglioni, represented a significant step for Ducati, featuring a larger capacity engine and a more modern, integrated design compared to its predecessors.
Production
Production Period:
1974-1975
Designer:
Fabio Taglioni
🏆 Awards & Recognition
Recognitions
Model Recognition:
While specific awards for the 860 GT are not widely publicized, it is recognized as a significant model in Ducati's V-twin lineage, contributing to the brand's reputation for performance and engineering.