Mercedes-benz 280E 1976-1985 Repair Service Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 280E Chassis Code: W123 Applicable Years: 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985 Codes Engine Code Primary: M110 Engine Code Variants: M110.984 (2.8L) 👋 Introduction Market Position Positioning: The Mercedes-Benz 280E (W123) was positioned as a robust, luxurious, and technically advanced executive sedan in its era. Competitive Analysis Competitors: Competed with other premium sedans of the period such as BMW 5 Series, Audi 100, and Jaguar XJ. Key Features Distinctiveness: Renowned for its build quality, durability, sophisticated engineering, and comfortable ride. Significance: Represents a significant era for Mercedes-Benz, known for its timeless design and engineering excellence. Manual Value Target Audience: Owners, mechanics, and enthusiasts seeking to maintain and repair their classic Mercedes-Benz 280E. 📋 Manual Details Coverage Areas Primary Coverage: All major mechanical and electrical systems for the Mercedes-Benz 280E (W123 chassis). Secondary Coverage: Bodywork, interior components, specifications, troubleshooting, diagnostic procedures. Page Count Estimated Pages: 1000+ Manual Type Type: Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, tuning, fuel injection (Bosch K-Jetronic), ignition system, cooling, lubrication. Transmission: Manual and automatic transmission repair, clutch, driveshaft, differential. Brakes: Hydraulic system, brake calipers, master cylinder, parking brake, ABS (if equipped). Suspension Steering: Front and rear suspension, power steering, steering gear, wheel alignment. Electrical: Wiring diagrams, starter, alternator, battery, lighting, instrumentation, power windows, central locking. Body Chassis: Body repair, doors, hood, trunk, glass, bumpers, chassis lubrication. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks. Diagnostics: Troubleshooting guides, fault diagnosis for engine, transmission, electrical systems. Repair: Detailed step-by-step repair instructions for all major components. Rebuilds: Engine and transmission rebuild procedures, including component specifications and tolerances. Adjustments: Carburetor adjustments, fuel injection system adjustments, ignition timing adjustments. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission overhauls, including advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable for quick information retrieval. Printability: Printable pages for workshop use. Resolution: High-resolution scans for clear diagrams and text. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-6 Cylinder, SOHC Displacement: 2746 cc (2.8 Liters) Bore X Stroke: 86.0 mm x 79.0 mm Compression Ratio: 8.0:1 (typical) Performance Horsepower: 185 PS (approx. 182 hp) at 5800 rpm (DIN) Torque: 23.5 kg⋅m (approx. 230 Nm or 170 lb-ft) at 4000 rpm (DIN) Fuel System Fuel Delivery: Bosch K-Jetronic Mechanical Fuel Injection Fuel Type: Unleaded Gasoline (Octane rating typically 91-98 RON) Lubrication Oil Capacity: 7.0 Liters (7.4 US Quarts) with filter Cooling Coolant Capacity: Approx. 10.0 Liters (10.6 US Quarts) 🔧 Transmission Standard Transmission Type: 4-speed Manual Transmission (M-B Type 717.400) Optional Transmission Type: 4-speed Automatic Transmission (optional) (M-B Type 722.1) Features Auto Transmission Features: Hydraulic torque converter, often with a selector for Economy/Standard modes. Fluid Specifications Automatic Transmission Fluid: MB 236.2 (e.g., Dexron II compatible) Manual Transmission Fluid: MB 235.1 (GL-4 SAE 80/90 Gear Oil) 📐 Dimensions Exterior Length: 4725 mm (186.0 in) Width: 1790 mm (70.5 in) Height: 1430 mm (56.3 in) Wheelbase: 2805 mm (110.4 in) Weights Curb Weight: Approx. 1550 kg (3417 lbs) - varies by transmission and options Gross Vehicle Weight Rating: Approx. 2050 kg (4519 lbs) 🛡️ Safety Features Ratings Crash Test Data: No standardized crash test ratings (e.g., NHTSA, Euro NCAP) readily available for this era, but known for robust construction. Active Features Brakes: Front ventilated disc brakes, rear solid disc brakes. Optional ABS on later models. Steering: Recirculating ball power steering (standard or optional depending on year/market). Passive Features Body Structure: Reinforced safety cell, impact-absorbing steering column, side-impact protection beams (in later W123s). Restraints: Seat belts (front and rear). Airbags were not standard on most W123 models. 💡 Technology Features Infotainment Audio System: Typically an AM/FM radio with cassette player. High-end options might include premium sound systems. Climate Control: Manual ventilation and heating. Optional automatic climate control (Thermotronic) on higher trims or later models, often vacuum-actuated. Driver Assistance ABS: Anti-lock Braking System (ABS) became available as an option on later models, typically from the mid-1980s. Connectivity Connectivity Features: Limited by era. Key features would include power windows, power door locks (often vacuum-operated), cruise control (optional). 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first. Air Filter Replacement: Every 30,000-40,000 km (18,000-25,000 miles). Fuel Filter Replacement: Every 30,000-40,000 km (18,000-25,000 miles). Spark Plug Replacement: Every 40,000-60,000 km (25,000-37,000 miles). Transmission Fluid Change: Automatic: Every 40,000-60,000 km (25,000-37,000 miles). Manual: Inspect at 60,000 km, replace if needed. Fluid Specifications Engine Oil Grade: API SG/SH or higher; SAE 10W-40 or 15W-40 recommended for general use. Consult manual for specific climate recommendations (e.g., 5W-40 for cold). Coolant Type: Ethylene glycol-based coolant, mixed 50/50 with distilled water. Brake Fluid Type:...
Troubleshooting guides, fault diagnosis for engine, transmission, electrical systems.
Repair:
Detailed step-by-step repair instructions for all major components.
Rebuilds:
Engine and transmission rebuild procedures, including component specifications and tolerances.
Adjustments:
Carburetor adjustments, fuel injection system adjustments, ignition timing adjustments.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission overhauls, including advanced diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval.
Printability:
Printable pages for workshop use.
Resolution:
High-resolution scans for clear diagrams and text.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-6 Cylinder, SOHC
Displacement:
2746 cc (2.8 Liters)
Bore X Stroke:
86.0 mm x 79.0 mm
Compression Ratio:
8.0:1 (typical)
Performance
Horsepower:
185 PS (approx. 182 hp) at 5800 rpm (DIN)
Torque:
23.5 kg⋅m (approx. 230 Nm or 170 lb-ft) at 4000 rpm (DIN)
Fuel System
Fuel Delivery:
Bosch K-Jetronic Mechanical Fuel Injection
Fuel Type:
Unleaded Gasoline (Octane rating typically 91-98 RON)
Lubrication
Oil Capacity:
7.0 Liters (7.4 US Quarts) with filter
Cooling
Coolant Capacity:
Approx. 10.0 Liters (10.6 US Quarts)
🔧 Transmission
Standard
Transmission Type:
4-speed Manual Transmission (M-B Type 717.400)
Optional
Transmission Type:
4-speed Automatic Transmission (optional) (M-B Type 722.1)
Features
Auto Transmission Features:
Hydraulic torque converter, often with a selector for Economy/Standard modes.
Fluid Specifications
Automatic Transmission Fluid:
MB 236.2 (e.g., Dexron II compatible)
Manual Transmission Fluid:
MB 235.1 (GL-4 SAE 80/90 Gear Oil)
📐 Dimensions
Exterior
Length:
4725 mm (186.0 in)
Width:
1790 mm (70.5 in)
Height:
1430 mm (56.3 in)
Wheelbase:
2805 mm (110.4 in)
Weights
Curb Weight:
Approx. 1550 kg (3417 lbs) - varies by transmission and options
Gross Vehicle Weight Rating:
Approx. 2050 kg (4519 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
No standardized crash test ratings (e.g., NHTSA, Euro NCAP) readily available for this era, but known for robust construction.
Active Features
Brakes:
Front ventilated disc brakes, rear solid disc brakes. Optional ABS on later models.
Steering:
Recirculating ball power steering (standard or optional depending on year/market).
Passive Features
Body Structure:
Reinforced safety cell, impact-absorbing steering column, side-impact protection beams (in later W123s).
Restraints:
Seat belts (front and rear). Airbags were not standard on most W123 models.
💡 Technology Features
Infotainment
Audio System:
Typically an AM/FM radio with cassette player. High-end options might include premium sound systems.
Climate Control:
Manual ventilation and heating. Optional automatic climate control (Thermotronic) on higher trims or later models, often vacuum-actuated.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) became available as an option on later models, typically from the mid-1980s.
Connectivity
Connectivity Features:
Limited by era. Key features would include power windows, power door locks (often vacuum-operated), cruise control (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first.
Air Filter Replacement:
Every 30,000-40,000 km (18,000-25,000 miles).
Fuel Filter Replacement:
Every 30,000-40,000 km (18,000-25,000 miles).
Spark Plug Replacement:
Every 40,000-60,000 km (25,000-37,000 miles).
Transmission Fluid Change:
Automatic: Every 40,000-60,000 km (25,000-37,000 miles). Manual: Inspect at 60,000 km, replace if needed.
Fluid Specifications
Engine Oil Grade:
API SG/SH or higher; SAE 10W-40 or 15W-40 recommended for general use. Consult manual for specific climate recommendations (e.g., 5W-40 for cold).
Coolant Type:
Ethylene glycol-based coolant, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Problems:
Rust (especially wheel arches, jacking points, door bottoms), vacuum line deterioration (affecting central locking, climate control), distributor O-ring leaks, K-Jetronic fuel distributor issues, valve stem seals (oil consumption).
Preventative Measures:
Regular rust proofing, diligent inspection and replacement of rubber vacuum hoses, consistent fluid changes, and using quality replacement parts.
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long-standing reputation for engineering excellence, safety, and luxury vehicles.
Model Evolution
W123 Introduction:
The W123 series was introduced in 1975, succeeding the W114/W115 series and serving as Mercedes-Benz's mid-size executive car until 1986.
280E Variant:
The 280E, with its M110 engine, represented the upper tier of the gasoline-powered W123 lineup, offering strong performance.
Production
Production Period:
1975–1985 (for W123 sedan and coupe variants, including 280E)
Manufacturing Locations:
Mainly Germany, with some assembly in other global locations.
Reputation
Durability:
The W123 is legendary for its robust engineering and longevity, often referred to as one of the most durable Mercedes-Benz models ever built.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
The W123 series received numerous accolades for its build quality, safety, and reliability during its production run and continues to be highly regarded by automotive critics and enthusiasts.
Ratings
Reliability Ratings:
Consistently ranked among the most reliable cars of its era by automotive publications and owner surveys.
Certifications
Certification Programs:
N/A in the modern sense of crash-test certifications, but adhered to stringent Mercedes-Benz internal engineering and safety standards of the time.