1978-1996 BMW R80GS R100R Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: BMW Model: R80GS / R100R Model Generations: Paralever models Codes Model Code R80Gs: R80G/S / R80GS (depending on specific variant and market) Model Code R100R: R100R 👋 Introduction Market Position Target Audience: Both do-it-yourself enthusiasts and experienced professional mechanics working on BMW R80GS and R100R motorcycles. Motorcycle Segment: Dual-sport/Adventure (R80GS), Roadster/Classic Motorcycle (R100R). Competitive Analysis Value Proposition: An inexpensive yet comprehensive resource for maintaining, troubleshooting, and repairing these iconic BMW motorcycles, saving money on labor costs and ensuring longevity. Key Features Key Features: Easy-to-read text, top-quality diagrams, step-by-step instructions, exploded views, instant download, comprehensive coverage of all systems. 📋 Manual Details Coverage Areas Applicable Years: 1978-1996 Covered Models: BMW R80GS, BMW R100R Page Count Estimated Page Count: Varies by specific publication, typically 300-600+ pages for a comprehensive factory manual. Manual Type Manual Classification: Factory Service/Repair/Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly/assembly, cylinder head, valves, crankshaft, pistons, cylinders, lubrication system, cooling system (oil cooling), fuel system (carburetor and fuel injection variants if applicable), intake and exhaust systems. Drivetrain Systems: Clutch, transmission (gearbox), final drive (shaft drive), gearbox internals, shift linkage, driveshaft, universal joints. Chassis Systems: Frame, body panels, subframe, suspension (front forks and rear Monolever/Paralever swingarm), steering head bearings, wheels, tires, brakes (hydraulic drum and disc), electrical system, battery, charging system (alternator, starter clutch), ignition system, lighting, instrumentation, switches, wiring diagrams. Electrical System Details: Alternator, regulator, battery, starter motor, ignition coil, spark plug, lighting circuits (headlight, taillight, turn signals), horn, instrumentation illumination, switchgear diagnostics, and detailed wiring diagrams. Procedures Included Maintenance Procedures: Scheduled maintenance, lubrication intervals, fluid changes (engine oil, transmission oil, final drive oil), filter replacements, spark plug service, brake bleeding, cable adjustments, valve clearance adjustment, bearing lubrication. Repair Procedures: Complete engine rebuilds, gearbox overhaul, suspension component replacement, brake caliper servicing, electrical component diagnostics and repair, bodywork repair and alignment, starter motor and alternator repair. Diagnostic Procedures: Troubleshooting guides for common faults, electrical system diagnostics, engine performance issues, transmission problems. Suspension Overhaul: Detailed procedures for fork seal replacement, fork oil changes, shock absorber inspection and replacement, swingarm bearing maintenance, and final drive unit servicing. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic routine maintenance to complete mechanical and electrical overhauls. Includes detailed exploded views and step-by-step instructions for disassembly and reassembly of all major components. Torques And Clearances: Includes critical torque specifications for engine, transmission, chassis, and suspension fasteners, as well as precise valve clearance settings and other critical measurements. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Compatibility: All versions of Windows & Mac Searchability: PDF format allows for text searching within the document, greatly enhancing efficiency in finding specific information. Print Quality Printability: All pages are printable for easy workshop use. Binding Type Binding Description: Digital format (no physical binding). Instant download saves on postage and packaging. Paper Type Digital Paper Equivalent: High-resolution digital pages with clear text and high-quality diagrams, mimicking printed manual quality. Software Requirements Reader Software: Adobe PDF Reader Archiving Software: WinZip or equivalent archiving utility required for decompression. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, horizontally opposed twin-cylinder (Boxer) Engine Displacement R80Gs: Approximately 798 cc (for R80GS variants) Engine Displacement R100R: Approximately 980 cc (for R100R variants) Performance Horsepower R80Gs Approx: Around 50-55 hp (varies by specific model year and tuning) Horsepower R100R Approx: Around 65-70 hp (varies by specific model year and tuning) Fuel System Carburetors R80Gs: Typically Dell'Orto PHM 32 or Bing 32 carburetors (verify specific model) Carburetors R100R: Typically Bing 40 carburetors (verify specific model) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh gearbox Optional Optional Features: Not applicable for these models as a factory option, but aftermarket upgrades exist. Features Driveshaft System: Shaft drive with Monolever (R80GS) or Paralever (R100R) rear suspension linkage. 📐 Dimensions Exterior Wheelbase Approx: Varies by model year and specific GS/R variants, generally around 1450-1480 mm. Weights Dry Weight R80Gs Approx: Around 180-190 kg Dry Weight R100R Approx: Around 195-205 kg 🛡️ Safety Features Ratings Safety Ratings Mention: Not applicable in the same manner as modern vehicles; safety focuses on robust design, reliable braking, and rider control. Active Features Braking System: Hydraulic front disc brake, hydraulic rear drum or disc brake (depending on specific R100R variant and later R80GS models). Passive Features Frame Construction: Steel tube frame designed for strength and rigidity. 💡 Technology Features Infotainment Infotainment Features: Basic instrumentation (speedometer, tachometer, indicator lights). No electronic infotainment systems. Driver Assistance Rider Assistance: ABS was not a standard or widely available option during the majority of this production span. Focus is on mechanical and rider-input based control. Connectivity Connectivity Features: No electronic connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or annually, depending on usage and manufacturer recommendations found...
An inexpensive yet comprehensive resource for maintaining, troubleshooting, and repairing these iconic BMW motorcycles, saving money on labor costs and ensuring longevity.
Key Features
Key Features:
Easy-to-read text, top-quality diagrams, step-by-step instructions, exploded views, instant download, comprehensive coverage of all systems.
📋 Manual Details
Coverage Areas
Applicable Years:
1978-1996
Covered Models:
BMW R80GS, BMW R100R
Page Count
Estimated Page Count:
Varies by specific publication, typically 300-600+ pages for a comprehensive factory manual.
Manual Type
Manual Classification:
Factory Service/Repair/Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly/assembly, cylinder head, valves, crankshaft, pistons, cylinders, lubrication system, cooling system (oil cooling), fuel system (carburetor and fuel injection variants if applicable), intake and exhaust systems.
Complete engine rebuilds, gearbox overhaul, suspension component replacement, brake caliper servicing, electrical component diagnostics and repair, bodywork repair and alignment, starter motor and alternator repair.
Diagnostic Procedures:
Troubleshooting guides for common faults, electrical system diagnostics, engine performance issues, transmission problems.
Suspension Overhaul:
Detailed procedures for fork seal replacement, fork oil changes, shock absorber inspection and replacement, swingarm bearing maintenance, and final drive unit servicing.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic routine maintenance to complete mechanical and electrical overhauls. Includes detailed exploded views and step-by-step instructions for disassembly and reassembly of all major components.
Torques And Clearances:
Includes critical torque specifications for engine, transmission, chassis, and suspension fasteners, as well as precise valve clearance settings and other critical measurements.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Compatibility:
All versions of Windows & Mac
Searchability:
PDF format allows for text searching within the document, greatly enhancing efficiency in finding specific information.
Print Quality
Printability:
All pages are printable for easy workshop use.
Binding Type
Binding Description:
Digital format (no physical binding). Instant download saves on postage and packaging.
Paper Type
Digital Paper Equivalent:
High-resolution digital pages with clear text and high-quality diagrams, mimicking printed manual quality.
Software Requirements
Reader Software:
Adobe PDF Reader
Archiving Software:
WinZip or equivalent archiving utility required for decompression.
Around 50-55 hp (varies by specific model year and tuning)
Horsepower R100R Approx:
Around 65-70 hp (varies by specific model year and tuning)
Fuel System
Carburetors R80Gs:
Typically Dell'Orto PHM 32 or Bing 32 carburetors (verify specific model)
Carburetors R100R:
Typically Bing 40 carburetors (verify specific model)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh gearbox
Optional
Optional Features:
Not applicable for these models as a factory option, but aftermarket upgrades exist.
Features
Driveshaft System:
Shaft drive with Monolever (R80GS) or Paralever (R100R) rear suspension linkage.
📐 Dimensions
Exterior
Wheelbase Approx:
Varies by model year and specific GS/R variants, generally around 1450-1480 mm.
Weights
Dry Weight R80Gs Approx:
Around 180-190 kg
Dry Weight R100R Approx:
Around 195-205 kg
🛡️ Safety Features
Ratings
Safety Ratings Mention:
Not applicable in the same manner as modern vehicles; safety focuses on robust design, reliable braking, and rider control.
Active Features
Braking System:
Hydraulic front disc brake, hydraulic rear drum or disc brake (depending on specific R100R variant and later R80GS models).
Passive Features
Frame Construction:
Steel tube frame designed for strength and rigidity.
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrumentation (speedometer, tachometer, indicator lights). No electronic infotainment systems.
Driver Assistance
Rider Assistance:
ABS was not a standard or widely available option during the majority of this production span. Focus is on mechanical and rider-input based control.
Connectivity
Connectivity Features:
No electronic connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or annually, depending on usage and manufacturer recommendations found within the manual.
Valve Adjustment Interval:
Often recommended every 6,000-10,000 miles, or as per manual specifics.
Fluid Specifications
Engine Oil Type:
Typically SAE 20W-50 or 10W-40 motorcycle-specific oil, adhering to API SF or SG classifications. Specific grades provided in the manual.
Transmission Oil Type:
GL-5 hypoid gear oil, often SAE 80W-90. Specific grades provided in the manual.
Final Drive Oil Type:
GL-5 hypoid gear oil, often SAE 80W-90. Specific grades provided in the manual.
Known Issues
Common Wear Items:
Clutch wear, output shaft seal leaks, charging system components (rectifier, voltage regulator), final drive spline wear, aging electrical wiring and connectors, fork seal leaks, universal joint wear.
Common Maintenance Tasks:
Regular checking and adjustment of clutch and throttle cables, proper valve clearance adjustment, checking for oil leaks, maintaining brake system integrity.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad has a long history of producing robust and reliable motorcycles, particularly known for their boxer engines and shaft drive systems.
Model Evolution
Gs Lineage:
The R80GS is a pioneering model in the 'adventure touring' or 'dual-sport' motorcycle category, evolving from BMW's R80G/S model. The R100R represents a more road-oriented application of the later Paralever technology.
Paralever Introduction:
The R100R prominently features the Paralever rear suspension system, a significant upgrade from earlier Monolever designs, offering improved handling and stability.
Production
Production Era:
These models represent a significant period of BMW's airhead boxer motorcycle development, bridging the gap between earlier models and the introduction of newer technologies.
🏆 Awards & Recognition
Recognitions
Model Legacy Recognition:
The R80GS is highly regarded as an early, capable adventure motorcycle, and the R100R is appreciated for its refinement and handling characteristics within the 'airhead' community.
Ratings
Owner Satisfaction:
High owner satisfaction for reliability and longevity when properly maintained, contributing to their enduring classic status.