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Yamaha QT50 QT 50 1979-1992 Workshop Service Manual Repair

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🏷️ Basic Information Identification Make: Yamaha Model: QT50 Model Designation: QT 50 Model Code: QT50 Generation Production Start Year: 1979 Production End Year: 1992 Codes Chassis Code Prefix: 2T0 👋 Introduction Market Position Segment: Lightweight Moped / Scooter Target Audience: Enthusiasts, owners, and mechanics requiring in-depth maintenance and repair information for the Yamaha QT50. Competitive Analysis Competitors: Honda Spree, Suzuki FA50, Tomos Revival, various other 50cc two-stroke mopeds of the era. Key Features Vehicle Type: Step-through moped with automatic transmission. Manual Value Proposition: Provides essential, factory-level repair and maintenance data for preserving the longevity and performance of the Yamaha QT50. 📋 Manual Details Coverage Areas Covered Model Years: 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992 Page Count Estimated Pages: 300+ Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, tuning, diagnostics, carburetor, ignition system, cooling system, lubrication. Transmission: Automatic CVT (Torque Converter) system, belt replacement, clutch, gear oil. Chassis: Frame inspection, suspension (front fork, rear shock), steering system, wheel bearings. Brakes: Front drum brake, rear drum brake, brake cable adjustment and replacement, master cylinder (if applicable). Electrical: Wiring diagrams, lighting system, ignition coil, battery, charging system (stator, rectifier/regulator), switches, fuses. Fuel System: Fuel tank, fuel lines, fuel filter, carburetor (Mikuni VM series). Body And Frame: Body panels, seat, handlebars, fenders, fairings, decals, storage compartment. Procedures Included Maintenance: Routine checks, oil changes, spark plug replacement, air filter cleaning/replacement, chain adjustment (if applicable), brake adjustments, lubrication points. Repair: Engine rebuild, carburetor overhaul, transmission servicing, brake system repair, electrical component replacement, suspension overhaul. Troubleshooting: Diagnostic guides for common problems, symptom-based troubleshooting charts. Diagnostics: Engine performance issues, electrical system faults, starting problems. Technical Depth Depth: Comprehensive, covering everything from basic owner maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format Quality: High-resolution PDF, searchable text, clear diagrams and images. Print Quality Usability: Optimized for digital viewing and printing. Pages can be printed individually or as a complete manual. Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Format: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Two-stroke, single-cylinder, air-cooled Displacement: 49.2 cc Bore: 39.0 mm Stroke: 41.0 mm Compression Ratio: 7.2:1 Carburetor Model: Mikuni VM15SA Carburetor Specifications: Main Jet: #82.5, Pilot Jet: #17.5, Needle Jet: 6F52-3, Throttle Valve: #2.0, Air Screw: 1.5 Turns Out Performance Horsepower: Approx. 4.0 HP @ 6500 RPM (Varies slightly by year and market) Torque: Approx. 3.3 lb-ft @ 6000 RPM (Varies slightly by year and market) Fuel System Fuel Type: Unleaded gasoline Fuel Mixture: Pre-mix: 50:1 ratio (Gasoline to 2-stroke oil) Oil Type: Yamaha 2-stroke oil or equivalent API-TC rated oil 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Drive Belt Part Number: 3X3-17641-00-00 Features Engagement Type: Centrifugal clutch with automatic variator. Gear Reduction: Reduction gear system for final drive. 📐 Dimensions Exterior Overall Length: Approx. 1650 mm (65 in) Overall Width: Approx. 660 mm (26 in) Overall Height: Approx. 980 mm (38.6 in) Wheelbase: Approx. 1140 mm (44.9 in) Ground Clearance: Approx. 100 mm (3.9 in) Weights Dry Weight: Approx. 65 kg (143 lbs) Wet Weight: Approx. 70 kg (154 lbs) (with fluids) Max Load Capacity: Approx. 90 kg (198 lbs) (rider and cargo) 🛡️ Safety Features Active Features Braking System: Front and rear drum brakes, operated by handlebar levers. Lighting: Headlight, taillight, brake light, turn signals (front and rear), instrument panel illumination. Passive Features Frame Construction: Steel frame providing a stable platform. Tires: Tubed tires, typically sized 2.50-10 or similar for both front and rear. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, odometer, indicator lights for turn signals, high beam, and neutral (if applicable). Driver Assistance N A: No electronic driver assistance features. Connectivity N A: No connectivity features. 🔧 Maintenance Service Intervals Oil Change Frequency: 2-stroke oil reservoir refill as needed, based on oil level indicator. Spark Plug Replacement: Every 3,000 km (1,860 miles) or annually, check gap every 1,500 km (930 miles). Air Filter Cleaning: Every 1,000 km (620 miles) or annually. Replace as needed. Transmission Oil Change: Inspect and change every 6,000 km (3,700 miles) or every 2 years. Use Yamaha Gear Oil GL-4 80W-90. Cvt Belt Inspection: Inspect every 3,000 km (1,860 miles). Replace every 6,000 km (3,700 miles) or if signs of wear are present. Fluid Specifications Engine Oil: Yamaha 2-stroke engine oil (50:1 ratio premix) Gear Oil: Yamaha Gear Oil GL-4 80W-90 Known Issues Carburetor Clogging: Common with older two-stroke engines due to fuel varnish or debris. Requires regular cleaning. Cvt Belt Wear: Belts can stretch or fray over time, affecting acceleration and top speed. Regular inspection and replacement are crucial. Electrical Connections: Corrosion on connectors can lead to intermittent electrical faults. Cleaning and dielectric grease...
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Yamaha QT50 QT 50 1979-1992 Workshop Service Manual Repair
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
QT50
Model Designation:
QT 50
Model Code:
QT50
Generation
Production Start Year:
1979
Production End Year:
1992
Codes
Chassis Code Prefix:
2T0
👋 Introduction
Market Position
Segment:
Lightweight Moped / Scooter
Target Audience:
Enthusiasts, owners, and mechanics requiring in-depth maintenance and repair information for the Yamaha QT50.
Competitive Analysis
Competitors:
Honda Spree, Suzuki FA50, Tomos Revival, various other 50cc two-stroke mopeds of the era.
Key Features
Vehicle Type:
Step-through moped with automatic transmission.
Manual Value Proposition:
Provides essential, factory-level repair and maintenance data for preserving the longevity and performance of the Yamaha QT50.
📋 Manual Details
Coverage Areas
Covered Model Years:
1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992
Page Count
Estimated Pages:
300+
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, diagnostics, carburetor, ignition system, cooling system, lubrication.
Transmission:
Automatic CVT (Torque Converter) system, belt replacement, clutch, gear oil.
Chassis:
Frame inspection, suspension (front fork, rear shock), steering system, wheel bearings.
Brakes:
Front drum brake, rear drum brake, brake cable adjustment and replacement, master cylinder (if applicable).
Electrical:
Wiring diagrams, lighting system, ignition coil, battery, charging system (stator, rectifier/regulator), switches, fuses.
Fuel System:
Fuel tank, fuel lines, fuel filter, carburetor (Mikuni VM series).
Body And Frame:
Body panels, seat, handlebars, fenders, fairings, decals, storage compartment.
Procedures Included
Maintenance:
Routine checks, oil changes, spark plug replacement, air filter cleaning/replacement, chain adjustment (if applicable), brake adjustments, lubrication points.
Repair:
Engine rebuild, carburetor overhaul, transmission servicing, brake system repair, electrical component replacement, suspension overhaul.
Troubleshooting:
Diagnostic guides for common problems, symptom-based troubleshooting charts.
Diagnostics:
Engine performance issues, electrical system faults, starting problems.
Technical Depth
Depth:
Comprehensive, covering everything from basic owner maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, searchable text, clear diagrams and images.
Print Quality
Usability:
Optimized for digital viewing and printing. Pages can be printed individually or as a complete manual.
Binding Type
Digital Format:
N/A (Digital Download)
Paper Type
Digital Format:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Two-stroke, single-cylinder, air-cooled
Displacement:
49.2 cc
Bore:
39.0 mm
Stroke:
41.0 mm
Compression Ratio:
7.2:1
Carburetor Model:
Mikuni VM15SA
Carburetor Specifications:
Main Jet: #82.5, Pilot Jet: #17.5, Needle Jet: 6F52-3, Throttle Valve: #2.0, Air Screw: 1.5 Turns Out
Performance
Horsepower:
Approx. 4.0 HP @ 6500 RPM (Varies slightly by year and market)
Torque:
Approx. 3.3 lb-ft @ 6000 RPM (Varies slightly by year and market)
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Mixture:
Pre-mix: 50:1 ratio (Gasoline to 2-stroke oil)
Oil Type:
Yamaha 2-stroke oil or equivalent API-TC rated oil
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Drive Belt Part Number:
3X3-17641-00-00
Features
Engagement Type:
Centrifugal clutch with automatic variator.
Gear Reduction:
Reduction gear system for final drive.
📐 Dimensions
Exterior
Overall Length:
Approx. 1650 mm (65 in)
Overall Width:
Approx. 660 mm (26 in)
Overall Height:
Approx. 980 mm (38.6 in)
Wheelbase:
Approx. 1140 mm (44.9 in)
Ground Clearance:
Approx. 100 mm (3.9 in)
Weights
Dry Weight:
Approx. 65 kg (143 lbs)
Wet Weight:
Approx. 70 kg (154 lbs) (with fluids)
Max Load Capacity:
Approx. 90 kg (198 lbs) (rider and cargo)
🛡️ Safety Features
Active Features
Braking System:
Front and rear drum brakes, operated by handlebar levers.
Lighting:
Headlight, taillight, brake light, turn signals (front and rear), instrument panel illumination.
Passive Features
Frame Construction:
Steel frame providing a stable platform.
Tires:
Tubed tires, typically sized 2.50-10 or similar for both front and rear.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, odometer, indicator lights for turn signals, high beam, and neutral (if applicable).
Driver Assistance
N A:
No electronic driver assistance features.
Connectivity
N A:
No connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Frequency:
2-stroke oil reservoir refill as needed, based on oil level indicator.
Spark Plug Replacement:
Every 3,000 km (1,860 miles) or annually, check gap every 1,500 km (930 miles).
Air Filter Cleaning:
Every 1,000 km (620 miles) or annually. Replace as needed.
Transmission Oil Change:
Inspect and change every 6,000 km (3,700 miles) or every 2 years. Use Yamaha Gear Oil GL-4 80W-90.
Cvt Belt Inspection:
Inspect every 3,000 km (1,860 miles). Replace every 6,000 km (3,700 miles) or if signs of wear are present.
Fluid Specifications
Engine Oil:
Yamaha 2-stroke engine oil (50:1 ratio premix)
Gear Oil:
Yamaha Gear Oil GL-4 80W-90
Known Issues
Carburetor Clogging:
Common with older two-stroke engines due to fuel varnish or debris. Requires regular cleaning.
Cvt Belt Wear:
Belts can stretch or fray over time, affecting acceleration and top speed. Regular inspection and replacement are crucial.
Electrical Connections:
Corrosion on connectors can lead to intermittent electrical faults. Cleaning and dielectric grease are recommended.
Exhaust Carbon Buildup:
Two-stroke engines can accumulate carbon in the exhaust port and muffler, leading to reduced performance. Periodic de-carbonizing is beneficial.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, established in 1955, with a strong legacy in motorcycles and engines.
Model Evolution
Development:
The QT50 was part of Yamaha's entry into the burgeoning moped market, offering a stylish and user-friendly option for urban commuting and recreational use.
Production
Manufacturing Location:
Primarily Japan
Sales Period:
Produced from 1979 through 1992, making it a long-running model in its class.
🏆 Awards & Recognition
Recognitions
N A:
The QT50 was a popular and reliable model, widely recognized for its user-friendliness and affordability within the moped market of its era.
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