🏷️ Basic Information Identification Make: Suzuki Model: SC100 Model Variant: SC 100 Generation Year: 1980 👋 Introduction Market Position Segment: Small city car / Kei car segment (Japanese domestic market focus) Target Audience: Urban commuters, budget-conscious buyers, enthusiasts of vintage small Japanese cars Competitive Analysis Key Competitors 1980: Daihatsu Cuore, Mitsubishi Minica, Honda Life Key Features Design Philosophy: Compact, fuel-efficient, practical for city driving, affordable Manual Value Proposition: Provides essential technical data for maintaining and repairing a specific vintage Japanese vehicle, catering to a niche market 📋 Manual Details Coverage Areas Primary Coverage: Mechanical Repair and Service Secondary Coverage: Electrical Systems, Bodywork, Troubleshooting Page Count Estimated Page Count: Varies by specific edition, typically 300-500 pages for a comprehensive service manual Manual Type Type: Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, overhaul, component replacement, timing, lubrication system Fuel System: Carburetor tuning and overhaul, fuel pump, fuel lines, tank servicing Ignition System: Distributor, spark plugs, ignition coils, wiring, timing checks Cooling System: Radiator, thermostat, water pump, fan, coolant specifications Exhaust System: Muffler, catalytic converter (if applicable), exhaust manifold, pipe replacement Transmission: Manual transmission overhaul, clutch service, gearbox maintenance, fluid specifications Drivetrain: Drive shafts, differentials, wheel bearings Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications Steering: Steering rack, tie rods, steering column, power steering (if equipped), alignment Brakes: Front disc and rear drum brake service, master cylinder, wheel cylinders, brake fluid specifications, bleeding procedures Electrical System: Battery, alternator, starter motor, lighting, wiring diagrams, fuses, relays, instrumentation Body And Chassis: Body panel repair, doors, windows, interior trim, chassis components Heating And Ventilation: HVAC system components, fan, heater core, air conditioning (if equipped) Procedures Included Preventive Maintenance: Regularly scheduled inspections, fluid changes, filter replacements, lubrication Troubleshooting: Diagnostic charts and procedures for common and uncommon problems across all systems Component Removal And Installation: Step-by-step guides for removing and installing major and minor components Rebuilding And Overhaul: Detailed instructions for engine, transmission, and carburetor rebuilds Adjustments And Settings: Ignition timing, carburetor idle speed, valve clearances, brake adjustments Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Technical Depth Depth Level: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts Detail Level: Includes torque specifications, clearances, tolerances, diagnostic flowcharts, and detailed disassembly/assembly procedures 📊 Manual Specifications File Format Type: PDF Searchable: Yes (typically) Printable: Yes Print Quality Quality Description: High-resolution scans, clear text and diagrams Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: Likely F5A or similar Suzuki F-series engine (specific code may vary) Configuration: Inline 3-cylinder Displacement: Approximately 543 cc (0.54 Liters) Bore X Stroke: Specifics found within the manual, but typical for small displacement engines Aspiration: Naturally Aspirated Performance Horsepower: Approx. 28-32 HP (varies by market and specific tuning) Torque: Approx. 35-40 Nm (varies by market and specific tuning) Fuel System Carburetor Type: Single barrel carburetor (e.g., Mikuni or Hitachi) Fuel Type: Unleaded gasoline (91 RON or higher typical for the era) Engine Management Ignition Type: Distributor-based ignition system 🔧 Transmission Standard Type: 4-speed Manual Transmission Optional Type: Possibly a 3-speed Automatic Transmission (less common) Features Clutch Type: Single dry plate clutch Fluid Type Manual Transmission Fluid: API GL-4 SAE 75W-90 or SAE 80W-90 gear oil (specific grade in manual) 📐 Dimensions Exterior Length: Approx. 3,195 mm (typical for Kei car regulations of the era) Width: Approx. 1,395 mm (typical for Kei car regulations of the era) Height: Approx. 1,330 mm Weights Curb Weight: Approx. 550-600 kg Gross Vehicle Weight: Specifics found in manual Wheels And Tires Wheel Size: Likely 10-inch or 12-inch wheels Tire Size: e.g., 145/80 R10 or similar (specifics in manual) Bolt Pattern: Likely 4x110 or similar small bolt pattern 🛡️ Safety Features Ratings Crash Test Data: Limited data available for this era and specific market, likely minimal safety features by modern standards. Active Features Braking System: Front disc, rear drum brakes Passive Features Seat Belts: Standard front seat belts Body Structure: Basic unibody construction, designed for economy and size 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, possibly with a single speaker. Cassette player might be optional. Driver Assistance Features: Minimal to none by modern standards. Focus is on basic functionality and mechanical systems. Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change: Every 5,000 km or 6 months (typical for the era, refer to manual for precise recommendation) Air Filter Replacement: Every 10,000 km or 12 months Spark Plug Replacement: Every 20,000 km (specific plug type and gap in manual) Timing Belt Replacement: N/A (Suzuki F-series engines of this era typically used a timing chain) Fluid Specifications Engine Oil: API SF/SG 10W-30 or 10W-40 (refer to manual for specific viscosity and API rating) Coolant: Ethylene glycol-based antifreeze, 50/50 mix with distilled water (specific type...
Comprehensive electrical schematics for all vehicle systems
Technical Depth
Depth Level:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts
Detail Level:
Includes torque specifications, clearances, tolerances, diagnostic flowcharts, and detailed disassembly/assembly procedures
📊 Manual Specifications
File Format
Type:
PDF
Searchable:
Yes (typically)
Printable:
Yes
Print Quality
Quality Description:
High-resolution scans, clear text and diagrams
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Likely F5A or similar Suzuki F-series engine (specific code may vary)
Configuration:
Inline 3-cylinder
Displacement:
Approximately 543 cc (0.54 Liters)
Bore X Stroke:
Specifics found within the manual, but typical for small displacement engines
Aspiration:
Naturally Aspirated
Performance
Horsepower:
Approx. 28-32 HP (varies by market and specific tuning)
Torque:
Approx. 35-40 Nm (varies by market and specific tuning)
Fuel System
Carburetor Type:
Single barrel carburetor (e.g., Mikuni or Hitachi)
Fuel Type:
Unleaded gasoline (91 RON or higher typical for the era)
Engine Management
Ignition Type:
Distributor-based ignition system
🔧 Transmission
Standard
Type:
4-speed Manual Transmission
Optional
Type:
Possibly a 3-speed Automatic Transmission (less common)
Features
Clutch Type:
Single dry plate clutch
Fluid Type
Manual Transmission Fluid:
API GL-4 SAE 75W-90 or SAE 80W-90 gear oil (specific grade in manual)
📐 Dimensions
Exterior
Length:
Approx. 3,195 mm (typical for Kei car regulations of the era)
Width:
Approx. 1,395 mm (typical for Kei car regulations of the era)
Height:
Approx. 1,330 mm
Weights
Curb Weight:
Approx. 550-600 kg
Gross Vehicle Weight:
Specifics found in manual
Wheels And Tires
Wheel Size:
Likely 10-inch or 12-inch wheels
Tire Size:
e.g., 145/80 R10 or similar (specifics in manual)
Bolt Pattern:
Likely 4x110 or similar small bolt pattern
🛡️ Safety Features
Ratings
Crash Test Data:
Limited data available for this era and specific market, likely minimal safety features by modern standards.
Active Features
Braking System:
Front disc, rear drum brakes
Passive Features
Seat Belts:
Standard front seat belts
Body Structure:
Basic unibody construction, designed for economy and size
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, possibly with a single speaker. Cassette player might be optional.
Driver Assistance
Features:
Minimal to none by modern standards. Focus is on basic functionality and mechanical systems.
Connectivity
Features:
None.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 km or 6 months (typical for the era, refer to manual for precise recommendation)
Air Filter Replacement:
Every 10,000 km or 12 months
Spark Plug Replacement:
Every 20,000 km (specific plug type and gap in manual)
Timing Belt Replacement:
N/A (Suzuki F-series engines of this era typically used a timing chain)
Fluid Specifications
Engine Oil:
API SF/SG 10W-30 or 10W-40 (refer to manual for specific viscosity and API rating)
Coolant:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water (specific type in manual)
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for precise specification)
Known Issues
Engine Wear:
Piston ring wear, valve stem seal deterioration leading to oil consumption, carburetor jetting issues.
Electrical:
Corrosion in wiring connectors, aging ignition components (points, condenser), faulty voltage regulators.
Corrosion:
Rust and corrosion on body panels, chassis components, and suspension parts due to age and environmental exposure.
Carburetor:
Clogged jets, worn throttle shafts, vacuum leaks leading to rough idle or poor performance.
📚 Vehicle History
Brand Heritage
Suzuki Small Cars:
Suzuki has a long history of producing small, fuel-efficient vehicles, particularly for the Japanese domestic market (Kei car segment).
Model Evolution
Sc100 Lineage:
The SC100 was part of Suzuki's range of small city cars, often evolving from or being related to models like the Fronte. The SC100 designation might be specific to export markets or a particular iteration.
Production
Production Period:
Early 1980s, likely a short production run for this specific designation.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Awards:
Specific awards for the SC100 are unlikely to be documented extensively in general automotive history, focus was on practicality and affordability.