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Isuzu Pick-ups 1981 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: Pick-up Year: 1981 👋 Introduction Market Position Vehicle Segment: Compact/Mid-size pickup truck, known for ruggedness and reliability in its class. Competitive Analysis Key Competitors: Datsun/Nissan King Cab, Toyota Hilux, Mazda B-Series, Mitsubishi Mighty Max. Key Features Vehicle Strengths: Durable construction, fuel-efficient engines (for the era), capable off-road (especially 4x4 models). Manual Value Proposition Manual Benefit: Essential for owners and technicians to maintain, repair, and restore these classic pickups. 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English Format: Likely Printed (common for this era), potential for PDF scans 📖 Manual Coverage Systems Covered Engine Service: Detailed disassembly, assembly, inspection, and repair procedures for engine components. Fuel System: Carburetor, fuel pump, fuel lines, fuel tank servicing and troubleshooting. Cooling System: Radiator, water pump, thermostat, fan, coolant specifications, and service. Ignition System: Distributor, spark plugs, ignition coils, timing adjustment procedures. Exhaust System: Muffler, catalytic converter (if applicable for the market), exhaust manifold, and pipe repair. Transmission Manual: Clutch, gearbox disassembly, assembly, fluid specifications, and adjustment. Transmission Automatic: Component inspection, fluid checks, and general service procedures (if automatic was an option). Driveline And Axles: Driveshaft, U-joints, rear axle servicing and repair. Suspension System: Front and rear suspension components, springs, shock absorbers, and alignment specifications. Steering System: Steering column, steering gear, power steering pump (if equipped), and linkages. Brake System: Front and rear brake inspection, pad/shoe replacement, caliper/wheel cylinder service, hydraulic system bleeding. Electrical System: Battery, charging system, starting system, lighting, fuses, relays, and basic wiring diagrams. Body And Chassis: Body panel repair, frame inspection, door mechanisms, interior trim removal/installation. Heating And Air Conditioning: HVAC system components, refrigerant handling (basic), blower motor, and controls. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, lubrication, tune-up procedures. Troubleshooting: Diagnostic charts and symptom-based troubleshooting guides for common issues. Component Rebuilding: Detailed instructions for rebuilding carburetors, transmissions, and engine components. Disassembly And Assembly: Step-by-step guides for removing, installing, and reassembling major vehicle systems. Specifications And Tolerances: Torque values, clearances, and critical measurements for engine, transmission, and chassis components. Technical Depth Depth Of Coverage: Comprehensive: Covers everything from basic maintenance to in-depth engine and transmission rebuilds. Diagnostic Information: Includes diagnostic procedures and troubleshooting tips for common problems. Wiring Diagrams: Likely includes basic electrical system wiring diagrams for troubleshooting. 📊 Manual Specifications File Format Format Details: Physical print is expected for 1981 manuals. Digital PDF versions may exist as scans. Print Quality Paper Quality: Typically newsprint or semi-gloss paper for manuals of this era. Binding Type Binding Style: Likely saddle-stitched or perfect bound, designed for shop use. ⚙️ Engine Specifications Primary Engine Engine Code Common: G180SS (1.8L Inline-4, gasoline), C190 (1.9L Inline-4, diesel - less common in some markets) Displacement Gasoline: 1.8 Liters (1817 cc) Bore X Stroke Gasoline: Approximately 84.0 mm x 82.0 mm Compression Ratio Gasoline: Likely around 8.5:1 to 9.0:1 Horsepower Gasoline: Around 70-77 hp @ 4600-5000 RPM Torque Gasoline: Around 90-95 lb-ft @ 2600-3000 RPM Fuel System Fuel Delivery Gasoline: Single Barrel Carburetor (e.g., Hitachi or Rochester) Fuel Type: Unleaded gasoline Lubrication System Oil Type Recommendation: API SF or SG rated, SAE 10W-30 or 10W-40 depending on climate Oil Capacity With Filter: Approximately 4.5 US quarts (4.3 Liters) Cooling System Coolant Type: Ethylene glycol-based antifreeze (typically a 50/50 mix with distilled water) Coolant Capacity: Approximately 6.0 US quarts (5.7 Liters) Ignition System Spark Plug Gap: Typically 0.032 - 0.036 inches (0.8 - 0.9 mm) Ignition Timing Initial: Around 5-10 degrees BTDC (Before Top Dead Center), requires vacuum hose disconnected and plugged for base timing adjustment. 🔧 Transmission Standard Transmission Type Standard: 4-speed Manual Transmission Optional Transmission Type Optional: 3-speed Automatic Transmission (less common, availability may vary by market) Features Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 Gear Oil Automatic Transmission Fluid: Dexron-II (or equivalent specification) Automatic Transmission Fluid Clutch Type: Dry, single-plate diaphragm spring clutch 📐 Dimensions Exterior Wheelbase Short Bed: Approximately 104.3 inches (2650 mm) Wheelbase Long Bed: Approximately 118.1 inches (3000 mm) Overall Length: Varies by bed length, approx. 174-190 inches (4420-4826 mm) Overall Width: Approximately 66.7 inches (1695 mm) Overall Height: Approximately 62.8 inches (1595 mm) for 2WD, higher for 4WD Cargo Bed Length Short: Approximately 72.6 inches (1845 mm) Bed Length Long: Approximately 87.4 inches (2220 mm) Weights Curb Weight: Approximately 2500-3000 lbs (1134-1361 kg), depending on configuration Payload Capacity: Typically around 1000-1500 lbs (454-680 kg) Towing Capacity: Generally rated for 2000-3500 lbs (907-1588 kg), depending on configuration and market. 🛡️ Safety Features Ratings Crash Test Data: Limited public crash test data available for this specific model year from official agencies. Vehicles of this era lacked many modern safety features. Active Features Braking System Type: Front Disc Brakes, Rear Drum Brakes Parking Brake: Mechanical, operates on rear wheels Passive Features Seat Belts: Standard lap belts or three-point...
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Isuzu Pick-ups 1981 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
Pick-up
Year:
1981
👋 Introduction
Market Position
Vehicle Segment:
Compact/Mid-size pickup truck, known for ruggedness and reliability in its class.
Competitive Analysis
Key Competitors:
Datsun/Nissan King Cab, Toyota Hilux, Mazda B-Series, Mitsubishi Mighty Max.
Key Features
Vehicle Strengths:
Durable construction, fuel-efficient engines (for the era), capable off-road (especially 4x4 models).
Manual Value Proposition
Manual Benefit:
Essential for owners and technicians to maintain, repair, and restore these classic pickups.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English
Format:
Likely Printed (common for this era), potential for PDF scans
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed disassembly, assembly, inspection, and repair procedures for engine components.
Fuel System:
Carburetor, fuel pump, fuel lines, fuel tank servicing and troubleshooting.
Cooling System:
Radiator, water pump, thermostat, fan, coolant specifications, and service.
Ignition System:
Distributor, spark plugs, ignition coils, timing adjustment procedures.
Exhaust System:
Muffler, catalytic converter (if applicable for the market), exhaust manifold, and pipe repair.
Transmission Manual:
Clutch, gearbox disassembly, assembly, fluid specifications, and adjustment.
Transmission Automatic:
Component inspection, fluid checks, and general service procedures (if automatic was an option).
Driveline And Axles:
Driveshaft, U-joints, rear axle servicing and repair.
Suspension System:
Front and rear suspension components, springs, shock absorbers, and alignment specifications.
Steering System:
Steering column, steering gear, power steering pump (if equipped), and linkages.
Brake System:
Front and rear brake inspection, pad/shoe replacement, caliper/wheel cylinder service, hydraulic system bleeding.
Electrical System:
Battery, charging system, starting system, lighting, fuses, relays, and basic wiring diagrams.
Body And Chassis:
Body panel repair, frame inspection, door mechanisms, interior trim removal/installation.
Heating And Air Conditioning:
HVAC system components, refrigerant handling (basic), blower motor, and controls.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, lubrication, tune-up procedures.
Troubleshooting:
Diagnostic charts and symptom-based troubleshooting guides for common issues.
Component Rebuilding:
Detailed instructions for rebuilding carburetors, transmissions, and engine components.
Disassembly And Assembly:
Step-by-step guides for removing, installing, and reassembling major vehicle systems.
Specifications And Tolerances:
Torque values, clearances, and critical measurements for engine, transmission, and chassis components.
Technical Depth
Depth Of Coverage:
Comprehensive: Covers everything from basic maintenance to in-depth engine and transmission rebuilds.
Diagnostic Information:
Includes diagnostic procedures and troubleshooting tips for common problems.
Wiring Diagrams:
Likely includes basic electrical system wiring diagrams for troubleshooting.
📊 Manual Specifications
File Format
Format Details:
Physical print is expected for 1981 manuals. Digital PDF versions may exist as scans.
Print Quality
Paper Quality:
Typically newsprint or semi-gloss paper for manuals of this era.
Binding Type
Binding Style:
Likely saddle-stitched or perfect bound, designed for shop use.
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
G180SS (1.8L Inline-4, gasoline), C190 (1.9L Inline-4, diesel - less common in some markets)
Displacement Gasoline:
1.8 Liters (1817 cc)
Bore X Stroke Gasoline:
Approximately 84.0 mm x 82.0 mm
Compression Ratio Gasoline:
Likely around 8.5:1 to 9.0:1
Horsepower Gasoline:
Around 70-77 hp @ 4600-5000 RPM
Torque Gasoline:
Around 90-95 lb-ft @ 2600-3000 RPM
Fuel System
Fuel Delivery Gasoline:
Single Barrel Carburetor (e.g., Hitachi or Rochester)
Fuel Type:
Unleaded gasoline
Lubrication System
Oil Type Recommendation:
API SF or SG rated, SAE 10W-30 or 10W-40 depending on climate
Oil Capacity With Filter:
Approximately 4.5 US quarts (4.3 Liters)
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze (typically a 50/50 mix with distilled water)
Coolant Capacity:
Approximately 6.0 US quarts (5.7 Liters)
Ignition System
Spark Plug Gap:
Typically 0.032 - 0.036 inches (0.8 - 0.9 mm)
Ignition Timing Initial:
Around 5-10 degrees BTDC (Before Top Dead Center), requires vacuum hose disconnected and plugged for base timing adjustment.
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Manual Transmission
Optional
Transmission Type Optional:
3-speed Automatic Transmission (less common, availability may vary by market)
Features
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 Gear Oil
Automatic Transmission Fluid:
Dexron-II (or equivalent specification) Automatic Transmission Fluid
Clutch Type:
Dry, single-plate diaphragm spring clutch
📐 Dimensions
Exterior
Wheelbase Short Bed:
Approximately 104.3 inches (2650 mm)
Wheelbase Long Bed:
Approximately 118.1 inches (3000 mm)
Overall Length:
Varies by bed length, approx. 174-190 inches (4420-4826 mm)
Overall Width:
Approximately 66.7 inches (1695 mm)
Overall Height:
Approximately 62.8 inches (1595 mm) for 2WD, higher for 4WD
Cargo
Bed Length Short:
Approximately 72.6 inches (1845 mm)
Bed Length Long:
Approximately 87.4 inches (2220 mm)
Weights
Curb Weight:
Approximately 2500-3000 lbs (1134-1361 kg), depending on configuration
Payload Capacity:
Typically around 1000-1500 lbs (454-680 kg)
Towing Capacity:
Generally rated for 2000-3500 lbs (907-1588 kg), depending on configuration and market.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public crash test data available for this specific model year from official agencies. Vehicles of this era lacked many modern safety features.
Active Features
Braking System Type:
Front Disc Brakes, Rear Drum Brakes
Parking Brake:
Mechanical, operates on rear wheels
Passive Features
Seat Belts:
Standard lap belts or three-point front belts depending on trim and market.
Headrests:
Typically fixed, integrated into seat design.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, potentially with an 8-track player or cassette deck as an optional upgrade.
Driver Assistance
Driver Assistance Features:
None by modern standards. Basic features like power steering (optional) were the extent of driver aids.
Connectivity
Connectivity Features:
No electronic connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles (5,000 km) or 3-6 months, whichever comes first.
Filter Replacement Interval:
Oil filter: with every oil change. Air filter: inspect every 6,000 miles (10,000 km), replace as needed or annually.
Transmission Fluid Change:
Manual: every 30,000 miles (50,000 km). Automatic: every 20,000-30,000 miles (30,000-50,000 km) or annually.
Coolant Flush Interval:
Every 24,000 miles (40,000 km) or 2 years.
Tune Up Interval:
Every 12,000 miles (20,000 km) or annually, including spark plugs, distributor cap/rotor, and timing check.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Power Steering Fluid Type:
If equipped: ATF Dexron-II or equivalent. If not equipped, no fluid required.
Known Issues
Common Wear Items:
Carburetor wear, clutch wear, U-joint wear, exhaust system rust, potential for radiator leaks.
Electrical Aging:
Aging wiring harnesses, corrosion on electrical connectors, and weakening starter/alternator components are common with age.
Suspension Wear:
Ball joints, tie rod ends, and bushings can wear out over time, affecting steering and ride quality.
📚 Vehicle History
Brand Heritage
Isuzu Origins:
Isuzu Motors Ltd. is a Japanese commercial vehicle and diesel engine manufacturer, historically known for its robust and reliable vehicles.
Model Evolution
Predecessor Model:
Isuzu Faster (known as Chevrolet LUV in some markets earlier)
Generation Context:
This 1981 model represents a continuation of Isuzu's popular compact pickup truck line, a segment where they established a strong reputation.
Production
Manufacturing Location:
Primarily Japan, with assembly potentially occurring in other international markets.
🏆 Awards & Recognition
Recognitions
Historical Market Perception:
Isuzu pickups of this era were generally regarded as utilitarian, dependable, and cost-effective, especially the diesel variants in certain markets.
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