BMW R80 R90 R100 1982 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: BMW Model: R Series (R80, R90, R100) Year: 1982 Codes Engine Code General: Air-cooled flat-twin boxer engines 👋 Introduction Market Position Segment: Classic European Boxer Twin Motorcycles Target Audience: BMW motorcycle owners, mechanics specializing in vintage BMWs, collectors. Competitive Analysis Competitors: Haynes manuals, Clymer manuals, and official BMW factory service bulletins of the era. Key Features Manual Advantage: Provides detailed, expert-level instructions that were originally used by BMW-trained technicians. Crucial for maintaining the specific engineering of these robust machines. Historical Value: Essential documentation for preserving and restoring iconic BMW motorcycles known for their longevity and touring capabilities. 📋 Manual Details Coverage Areas Primary Coverage: Service, repair, and maintenance for BMW R80, R90, and R100 models from 1982. Specific Models Covered: BMW R80, R80/7, R80G/S, R80RT, R90/6, R90S, R100/7, R100RS, R100RT, R100S, R100CS, R100GS (select models depending on specific year coverage within the 1982 timeframe). Page Count Estimated Page Count: Likely 300-600 pages, typical for comprehensive workshop manuals of this era. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Likely a printed manual or a searchable PDF (digital format). 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, troubleshooting, top-end rebuilds (cylinder heads, valves), bottom-end rebuilds (crankshaft, connecting rods, bearings). Fuel System: Carburetor overhaul (Dell'Orto, Bing), fuel pump, fuel lines, fuel tank maintenance. Transmission: Gearbox disassembly, assembly, lubrication, shift mechanism troubleshooting, clutch service. Drivetrain: Driveshaft (universal joint), final drive unit (bevel gear housing, bearing replacement). Electrical System: Ignition system (points, electronic ignition, spark plugs, coils), charging system (alternator, regulator), lighting, starter motor, battery maintenance, wiring diagrams. Suspension: Front forks (oil change, seal replacement, spring replacement), rear shock absorbers, swingarm, wheel bearings. Brakes: Disc brake overhaul (caliper rebuild, pad replacement), master cylinder, brake lines, bleeding procedures. Bodywork: Frame inspection, fairings, seat, fuel tank removal/installation, fenders, exhaust system. Procedures Included Maintenance: Routine service, oil changes, filter replacements, spark plug adjustments, valve clearance checks and adjustment, lubrication points, tire pressure checks. Troubleshooting: Diagnostic procedures for common starting issues, running problems, electrical faults, braking issues, transmission quirks. Repair: Step-by-step instructions for component replacement and repair across all major systems. Special Tools: Identification and usage of specialized BMW tools required for certain procedures. Technical Depth Depth: Comprehensive, covering everything from basic adjustments to complete engine and transmission rebuilds. Suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format Digital Format: Likely PDF, possibly with OCR for searchable text. Print quality of digital versions will vary. Print Quality Printed Format: High-quality paper, clear diagrams and text. Original manuals were typically well-produced. Binding Type Printed Binding: Likely bound with staples, perfect binding, or ring binding for lay-flat use in a workshop. Paper Type Printed Paper: Durable, often slightly glossy paper to withstand workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, boxer-twin engine. Engine Displacement R80: 797.5 cc (R80) Engine Displacement R90: 897.0 cc (R90/6, R90S) Engine Displacement R100: 979.0 cc (R100/7, R100RS, R100RT, R100S, R100CS, R100GS) Performance Horsepower R80 Approx: 50 hp @ 6500 rpm Horsepower R90S Approx: 67 hp @ 7000 rpm Horsepower R100Rs Approx: 70 hp @ 7000 rpm Torque R100Rs Approx: 75 Nm (55 lb-ft) @ 5500 rpm Fuel System Carburetor Type R80 R100: Bing 32mm or 40mm (depending on model) or Dell'Orto PHM 40 Carburetor Type R90S: Dell'Orto PHM 40 Fuel Type: Unleaded gasoline (octane rating specified in manual, likely 91 RON or higher). 🔧 Transmission Standard Type: 5-speed constant mesh gearbox. Optional Type: N/A (all models featured the 5-speed gearbox). Features Clutch Type: Single dry plate clutch, hydraulically operated. Gear Ratios: Vary slightly by model, detailed in the manual. Final Drive: Shaft drive, enclosed. 📐 Dimensions Exterior Wheelbase: Varies by model (e.g., R100RS approx. 1460 mm / 57.5 inches). Weights Dry Weight: Varies by model (e.g., R100RS approx. 205 kg / 452 lbs). Wet Weight: Varies by model (e.g., R100RS approx. 220 kg / 485 lbs with fluids). 🛡️ Safety Features Ratings Historical Context: Safety ratings as per contemporary standards, less stringent than modern vehicles. Focus on mechanical integrity and rider awareness. Active Features Braking System: Dual disc front brakes (typically Brembo), single disc rear brake (on most models). Highly effective for their time. Passive Features Frame Construction: Steel tube frame, designed for stability and durability. 💡 Technology Features Infotainment Availability: N/A. Focus is on mechanical and electrical systems, not infotainment. Driver Assistance Availability: N/A. No electronic driver assistance features. Connectivity Availability: N/A. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km (3,000-6,000 miles) or annually. Manual will specify exact intervals. Valve Adjustment Interval: Typically every 10,000 km (6,000 miles). Critical for engine longevity. Spark Plug Replacement: As per manual, often every 10,000-20,000 km (6,000-12,000 miles). Fluid Specifications Engine Oil: Mineral-based motorcycle oil, SAE 20W-50 or 20W-40 typically recommended. Manual will specify BMW approval...
BMW motorcycle owners, mechanics specializing in vintage BMWs, collectors.
Competitive Analysis
Competitors:
Haynes manuals, Clymer manuals, and official BMW factory service bulletins of the era.
Key Features
Manual Advantage:
Provides detailed, expert-level instructions that were originally used by BMW-trained technicians. Crucial for maintaining the specific engineering of these robust machines.
Historical Value:
Essential documentation for preserving and restoring iconic BMW motorcycles known for their longevity and touring capabilities.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, repair, and maintenance for BMW R80, R90, and R100 models from 1982.
Specific Models Covered:
BMW R80, R80/7, R80G/S, R80RT, R90/6, R90S, R100/7, R100RS, R100RT, R100S, R100CS, R100GS (select models depending on specific year coverage within the 1982 timeframe).
Page Count
Estimated Page Count:
Likely 300-600 pages, typical for comprehensive workshop manuals of this era.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Likely a printed manual or a searchable PDF (digital format).
Diagnostic procedures for common starting issues, running problems, electrical faults, braking issues, transmission quirks.
Repair:
Step-by-step instructions for component replacement and repair across all major systems.
Special Tools:
Identification and usage of specialized BMW tools required for certain procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic adjustments to complete engine and transmission rebuilds. Suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, possibly with OCR for searchable text. Print quality of digital versions will vary.
Print Quality
Printed Format:
High-quality paper, clear diagrams and text. Original manuals were typically well-produced.
Binding Type
Printed Binding:
Likely bound with staples, perfect binding, or ring binding for lay-flat use in a workshop.
Paper Type
Printed Paper:
Durable, often slightly glossy paper to withstand workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, boxer-twin engine.
Engine Displacement R80:
797.5 cc (R80)
Engine Displacement R90:
897.0 cc (R90/6, R90S)
Engine Displacement R100:
979.0 cc (R100/7, R100RS, R100RT, R100S, R100CS, R100GS)
Performance
Horsepower R80 Approx:
50 hp @ 6500 rpm
Horsepower R90S Approx:
67 hp @ 7000 rpm
Horsepower R100Rs Approx:
70 hp @ 7000 rpm
Torque R100Rs Approx:
75 Nm (55 lb-ft) @ 5500 rpm
Fuel System
Carburetor Type R80 R100:
Bing 32mm or 40mm (depending on model) or Dell'Orto PHM 40
Carburetor Type R90S:
Dell'Orto PHM 40
Fuel Type:
Unleaded gasoline (octane rating specified in manual, likely 91 RON or higher).
🔧 Transmission
Standard
Type:
5-speed constant mesh gearbox.
Optional
Type:
N/A (all models featured the 5-speed gearbox).
Features
Clutch Type:
Single dry plate clutch, hydraulically operated.
Gear Ratios:
Vary slightly by model, detailed in the manual.
Final Drive:
Shaft drive, enclosed.
📐 Dimensions
Exterior
Wheelbase:
Varies by model (e.g., R100RS approx. 1460 mm / 57.5 inches).
Weights
Dry Weight:
Varies by model (e.g., R100RS approx. 205 kg / 452 lbs).
Wet Weight:
Varies by model (e.g., R100RS approx. 220 kg / 485 lbs with fluids).
🛡️ Safety Features
Ratings
Historical Context:
Safety ratings as per contemporary standards, less stringent than modern vehicles. Focus on mechanical integrity and rider awareness.
Active Features
Braking System:
Dual disc front brakes (typically Brembo), single disc rear brake (on most models). Highly effective for their time.
Passive Features
Frame Construction:
Steel tube frame, designed for stability and durability.
💡 Technology Features
Infotainment
Availability:
N/A. Focus is on mechanical and electrical systems, not infotainment.
Driver Assistance
Availability:
N/A. No electronic driver assistance features.
Connectivity
Availability:
N/A.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km (3,000-6,000 miles) or annually. Manual will specify exact intervals.
Valve Adjustment Interval:
Typically every 10,000 km (6,000 miles). Critical for engine longevity.
Spark Plug Replacement:
As per manual, often every 10,000-20,000 km (6,000-12,000 miles).
Fluid Specifications
Engine Oil:
Mineral-based motorcycle oil, SAE 20W-50 or 20W-40 typically recommended. Manual will specify BMW approval or API classification (e.g., API SG).
Transmission Oil:
Gear oil, SAE 75W-90 or 80W-90 GL-5. Manual will specify BMW approved or equivalent.
Final Drive Oil:
Gear oil, SAE 80W-90 GL-5. Manual will specify BMW approved or equivalent.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Manual will specify exact type and replacement interval.
Fork Oil:
Specific weight and type of fork oil, e.g., SAE 15W. Manual will specify quantity and type.
Known Issues
Common Wear Items:
Clutch wear, fork seal leaks, gearbox input shaft seal, rear main seal, swingarm bearings, alternator brushes, starter motor solenoid.
Electrical Quirks:
Loose connections, aging wiring insulation, voltage regulator issues, failing starter motor switches. Manual provides diagnostic steps.
BMW Motorrad's reputation for engineering excellence, durability, and innovation, particularly with the boxer engine dating back to the 1920s.
Model Evolution
Airhead Development:
These models represent the evolution of the 'Airhead' boxer twins, building on earlier designs with improved performance, comfort, and features like disc brakes and shaft drive.
R100Rs Innovation:
The R100RS was a pioneering sport-touring motorcycle, featuring a full aerodynamic fairing and the most powerful engine of the range at its introduction.
Production
Production Period:
The R80, R90, and R100 series were produced in various forms from the early 1970s through the 1990s. The 1982 models are part of the 'Strich-8'/'7' generation and early GS models.
🏆 Awards & Recognition
Recognitions
Reputation:
Renowned for durability, reliability, and exceptional touring comfort. Often awarded 'Motorcycle of the Year' in various publications during their production era.
Ratings
Longevity:
High ratings for lifespan and resilience, with many examples exceeding 200,000 miles with proper maintenance.