Ford Telstar TX5 Complete Workshop Service Repair Manual 1983 1984 1985 1986 1987
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🏷️ Basic Information Identification Make: Ford Model: Telstar Body Style: TX5 (Hatchback/Sedan) Generation: Second Generation Codes Chassis Code: AX4 (common for TX5 variants) 👋 Introduction Market Position Target Audience: Ford Telstar TX5 owners and independent repair shops seeking detailed service information. Competitive Analysis Value Proposition: Enables significant cost savings on maintenance and repairs by empowering users to perform tasks themselves. Key Features Ease Of Use: Features easy-to-follow step-by-step instructions, making complex procedures manageable. Accessibility: Instant delivery via email and cross-device compatibility enhance user convenience. Brand Context Manufacturer: Ford Motor Company (and Mazda, as the Telstar was based on the Mazda 626 GF platform). 📋 Manual Details Coverage Applicable Years: 1983, 1984, 1985, 1986, 1987 Coverage Scope: All Models, Engines, Trim Levels, and Transmission Types Format Manual Type: Complete Workshop Service Repair Manual Delivery Method: Downloadable Digital Format Language: English File Format: PDF (Requires Adobe Reader) Print Quality: High Quality Printability: Printable (Individual pages, chapters, or entire manual) Device Compatibility: All PC & MAC Computers, Tablets, Smartphones Other Guarantee: Customer Satisfaction Guaranteed 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, timing systems (belt/chain), lubrication, cooling. Engine Performance: Fuel system (carburetor/injection), ignition system, emissions control systems. Transmission: Manual and Automatic transmission overhaul, diagnostics, clutches, gearboxes, drive shafts. Drivetrain: Front-wheel drive system, differentials, CV joints, axles. Suspension: Front and rear suspension components, shock absorbers, struts, springs, bushings, wheel alignment. Steering: Steering rack, power steering system, column, linkages. Brakes: Front and rear brake systems (disc/drum), hydraulic systems, parking brake, ABS (if equipped). Electrical System: Battery, charging system (alternator), starting system, ignition, lighting, wipers, horn, power accessories. Body And Chassis: Body panels, doors, windows, interior trim, chassis structure, welding and repair procedures. Heating And Air Conditioning: HVAC system components, refrigerant, controls, airflow, diagnostics. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections, tire rotation. Diagnostics: Troubleshooting common problems, diagnostic codes (if applicable), symptom-based repair guides. Repair: Detailed step-by-step repair instructions for all major vehicle systems. Overhaul Rebuild: Complete engine, transmission, and differential rebuild procedures. Adjustment: Carburetor adjustments, ignition timing settings, brake adjustments, clutch adjustments. Installation Replacement: Component removal and installation for all parts. Technical Depth Depth: Comprehensive (A-Z coverage), suitable for both DIY enthusiasts and professional technicians. Visual Aids Illustrations: Includes step-by-step instructions with pictures. 📊 Manual Specifications File Characteristics File Type: Digital PDF Searchability: Likely text-searchable PDF for quick information retrieval. Physical Attributes Binding Type: N/A (Digital format) Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Options Common: 1.5L (F6) I4, 1.6L (EGI) I4, 2.0L (FE) I4, 2.0L (FE-I) I4 EFI, 2.0L (FE3) DOHC I4 (in performance variants like TX5 Ghia or XR3/XR4). Performance Horsepower Range: Approximately 70-120 hp depending on engine and configuration. Torque Range: Approximately 110-170 Nm depending on engine and configuration. Fuel System Fuel Delivery: Carbureted (e.g., Keihin, Hitachi) or Electronic Fuel Injection (EFI). Engine Management Ignition Type: Electronic Ignition (breakerless typically). Cooling System Coolant Type Specification: Typically a 50/50 mix of ethylene glycol-based antifreeze and distilled water (refer to manual for exact Ford specification). 🔧 Transmission Standard Manual Transmission: Usually a 5-speed manual transmission. Optional Automatic Transmission: Optional 3-speed or 4-speed automatic transmission. Features Clutch Type: Dry single-plate clutch (for manual transmissions). Fluid Specification Manual Transmission Fluid: GL-4 Gear Oil (e.g., API GL-4, SAE 75W-90 or 80W-90, specific viscosity depends on climate and manufacturer recommendation). Automatic Transmission Fluid: Dexron II or equivalent (refer to manual for exact Ford specification). 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Liftback/Hatchback. Wheelbase Approx: 2515 mm (99.0 inches) Length Approx: 4400 - 4550 mm (173.2 - 179.1 inches) depending on body style. Width Approx: 1680 - 1700 mm (66.1 - 66.9 inches) Height Approx: 1380 - 1420 mm (54.3 - 55.9 inches) Weights Curb Weight Approx: 1050 - 1250 kg (2315 - 2756 lbs) depending on configuration. Gross Vehicle Weight Rating Gvw: Varies by model, refer to vehicle placard. 🛡️ Safety Features Ratings Crash Test Data: Limited public crash test data available for this specific model year range from major agencies like NHTSA or IIHS due to the era of production. Refer to manual for system-specific safety checks. Active Features Braking System: Power-assisted front disc brakes, rear drum brakes. Some higher trims may have rear discs or optional ABS. Steering System: Rack and pinion steering, optional power steering. Passive Features Seat Belts: Standard lap and shoulder belts, likely manual adjustment. Child Safety: Rear seat anchor points (may not be ISOFIX) and child-resistant door locks on some models. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, likely 2 or 4 speaker configuration. Aftermarket upgrades common. Driver Assistance Cruise Control: Available on higher trim levels (e.g., Ghia) as an option. Connectivity Connectivity Features: Limited to basic antenna input for radio. No modern connectivity...
GL-4 Gear Oil (e.g., API GL-4, SAE 75W-90 or 80W-90, specific viscosity depends on climate and manufacturer recommendation).
Automatic Transmission Fluid:
Dexron II or equivalent (refer to manual for exact Ford specification).
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Liftback/Hatchback.
Wheelbase Approx:
2515 mm (99.0 inches)
Length Approx:
4400 - 4550 mm (173.2 - 179.1 inches) depending on body style.
Width Approx:
1680 - 1700 mm (66.1 - 66.9 inches)
Height Approx:
1380 - 1420 mm (54.3 - 55.9 inches)
Weights
Curb Weight Approx:
1050 - 1250 kg (2315 - 2756 lbs) depending on configuration.
Gross Vehicle Weight Rating Gvw:
Varies by model, refer to vehicle placard.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public crash test data available for this specific model year range from major agencies like NHTSA or IIHS due to the era of production. Refer to manual for system-specific safety checks.
Active Features
Braking System:
Power-assisted front disc brakes, rear drum brakes. Some higher trims may have rear discs or optional ABS.
Steering System:
Rack and pinion steering, optional power steering.
Passive Features
Seat Belts:
Standard lap and shoulder belts, likely manual adjustment.
Child Safety:
Rear seat anchor points (may not be ISOFIX) and child-resistant door locks on some models.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, likely 2 or 4 speaker configuration. Aftermarket upgrades common.
Driver Assistance
Cruise Control:
Available on higher trim levels (e.g., Ghia) as an option.
Connectivity
Connectivity Features:
Limited to basic antenna input for radio. No modern connectivity features like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months, whichever comes first (refer to manual for precise intervals based on driving conditions).
Engine Oil Filter Replacement:
Replace with every oil change.
Air Filter Replacement:
Inspect every 10,000 - 15,000 km (6,000 - 9,000 miles), replace as needed or every 30,000 - 40,000 km (18,000 - 25,000 miles).
Fuel Filter Replacement:
Replace every 20,000 - 30,000 km (12,000 - 18,000 miles).
Timing Belt Replacement:
Crucial service item. Typically every 80,000 - 100,000 km (50,000 - 60,000 miles) or 4-5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Viscosity:
Commonly SAE 10W-30 or 10W-40, but depends on ambient temperature. Refer to manual for specific API service category (e.g., SF or SG).
Coolant Capacity:
Approximately 6.0 - 7.0 liters (refer to manual for exact capacity).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (refer to manual for exact specification).
Power Steering Fluid:
Power steering fluid or ATF Dexron II/III (refer to manual).
Known Issues
Common Wear Items:
Timing belt degradation, CV joint wear, suspension bushings, exhaust system corrosion, minor electrical gremlins.
Rust Prone Areas:
Wheel arches, sills, door bottoms, and around window seals are common areas for rust on vehicles of this age and origin.
Engine Performance Issues:
Carburetor tuning, ignition system maintenance (spark plugs, leads, distributor cap/rotor), and fuel injector cleanliness (for EFI models).
📚 Vehicle History
Brand Heritage
Ford Australia:
The Ford Telstar was a significant model for Ford Australia, serving as a replacement for the Ford Cortina and a competitor in the family sedan/hatchback market.
Model Evolution
Platform Sharing:
The TX5 Telstar was based on the Mazda 626 GF platform, reflecting Ford's collaboration with Mazda during this period.
Generation Overview:
This second generation (1983-1987) saw styling updates and technological improvements over the first generation.
Production
Manufacturing Locations:
Primarily manufactured in Australia for the Australian and potentially other regional markets. Some production may have also occurred in Japan for global markets.
🏆 Awards & Recognition
Recognitions
Market Segment Awards:
Specific awards for the Telstar TX5 are not widely documented in contemporary automotive press. Its success was more based on market share and sales volume within the family car segment in Australia.