🏷️ Basic Information Identification Make: Suzuki Model: ALT125 / LT125 / ALT185 / LT185 Product Type: Aftermarket Repair Manual Codes Model Codes: ALT125, LT125, ALT185, LT185 Production Years Covered: 1983, 1984, 1985 👋 Introduction Market Position Target Audience: Owners, DIY mechanics, and service technicians working on 1983-1985 Suzuki ALT125/LT125/ALT185/LT185 ATVs. Competitive Analysis Advantage Over Print: Instant download, searchable text, printable sections, accessible on mobile devices for trail-side repairs, environmentally friendly. Key Features Key Features: Lifetime protection policy for lost/damaged downloads, instant access post-payment, broad coverage across multiple models and years. 📋 Manual Details Coverage Areas Vehicle Types Covered: All versions of Suzuki ALT125, LT125, ALT185, LT185 ATVs Page Count Page Count: Not Specified (Digital Download) Manual Type Manual Type: Repair Manual, Owner's Manual, Parts Catalog (Download) Language Language: English Format Format: Electronic Downloadable PDF 📖 Manual Coverage Systems Covered Engine: General Information, Engine Specifications, Engine Removal and Installation, Intake & Exhaust, Fuel System, Lubrication and Cooling System Drivetrain: Transmission, Drive Chain & Sprockets Chassis And Suspension: Steering System, Shocks Electrical: Electrical System Bodywork And Cosmetics: Body Work Procedures Included Maintenance: Routine Maintenance, Scheduled Maintenance Repair And Overhaul: Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Electrical Component Diagnosis and Repair Troubleshooting: Advanced Troubleshooting Technical Depth Depth Of Coverage: Comprehensive repair, maintenance, and diagnostic procedures for all covered models and years. Engine Rebuild Depth: Includes piston, ring, valve, and camshaft service, bearing replacement, and gasket replacement. Electrical Diagnosis: Covers testing of ignition coils, alternators, rectifiers, batteries, and switches. Torque Specifications: Essential torque values for critical fasteners during assembly and disassembly. Specific Procedures Carburetor Tuning: Detailed guidance on jetting, float adjustment, and idle mixture settings. Clutch Adjustment: Procedure for adjusting clutch cable free play for optimal engagement. Chain Tension: Adjustment of drive chain slack for proper operation and longevity. Electrical Schematics: Full wiring diagrams for troubleshooting lighting, ignition, and charging systems. Suspension Setup: Information on shock adjustments and fork oil maintenance. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Resolution (printable) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 4-stroke, SOHC Engine Type Details Engine Displacement: 123cc (ALT125/LT125), 175cc (ALT185/LT185) Performance Bore X Stroke: ALT125/LT125: 57.0 x 48.8 mm; ALT185/LT185: 66.0 x 50.6 mm (Typical for this era and displacement range, specific values in manual) Compression Ratio: Typically around 9.0:1 to 10.0:1 (Specific values to be confirmed in manual) Fuel System Carburetion: Mikuni VM Series Carburetor (Common for Suzuki of this era, specific model number in manual) Fuel Type: Unleaded gasoline Lubrication And Cooling Oil Type: SAE 10W-30 or 10W-40 API SF or SG (Specific viscosity and API rating in manual) Oil Capacity: Approximately 1.2 - 1.5 Liters (Specific capacity in manual) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh with manual clutch Optional Transmission Options: N/A (Standard 5-speed) Features Drive Type: Shaft Drive Final Drive Ratio: Specific final drive ratio detailed in manual 📐 Dimensions Exterior Length: Varies by model, specific dimensions in manual Width: Varies by model, specific dimensions in manual Height: Varies by model, specific dimensions in manual Weights Dry Weight: Approximately 105-115 kg (Varies by model, specific weights in manual) Fuel Tank Capacity: Approximately 9.0 Liters (Specific capacity in manual) 🛡️ Safety Features Ratings Safety Ratings: N/A (ATVs of this era did not undergo standardized crash testing as passenger vehicles. Active Features Braking System: Front: Drum Brake; Rear: Drum Brake (Specifics and maintenance procedures detailed in manual) Passive Features Lighting: Headlight, Taillight, Brake Light (Electrical system section covers bulb types and troubleshooting) 💡 Technology Features Infotainment Infotainment Features: N/A (Basic recreational ATV) Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 1000 km or 6 months, whichever comes first (General guideline, specific intervals in manual) Spark Plug Inspection: Every 1000 km or 6 months (Specific plug gap and type in manual) Air Filter Cleaning: Every 500 km or as needed depending on conditions (Cleaning and oiling procedures in manual) Valve Clearance Adjustment: Every 2000 km or 12 months (Critical for engine performance, detailed procedure in manual) Fluid Specifications Brake Fluid: DOT 3 or DOT 4 (Check manual for specific recommendations) Gear Oil Type: SAE 80W-90 API GL-4 (Typical for final drive, specific in manual) Known Issues Common Wear Items: Carburetor jets clogging, clutch wear, brake shoe wear, drive chain and sprockets wear, shock absorber seal leaks. Electrical Problems: Corrosion in electrical connectors, stator or rectifier failure (Detailed diagnosis in manual) Technical Specifications Spark Plug Gap: 0.6 - 0.7 mm (Typical, confirm with manual) Idle Speed: 1300-1500 RPM (Typical, confirm with manual) 📚 Vehicle History Brand Heritage Manufacturer: Suzuki Motor Corporation, a Japanese multinational corporation renowned for its automobiles, motorcycles, and ATVs. Model Evolution Segment: Compact, recreational ATVs, popular in the early...