BMW E30 3 series 318i 325 325e 325es 325i 325is 1984 1985 1986 1987 1988 1989 1990 Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E30 Market Segment: Compact Executive/Sports Sedan & Coupe Generation Generation Designation: First Generation (E30) Codes Engine Codes Covered: M10 (318i), M20 (325e, 325es, 325i, 325is) 👋 Introduction Market Position Positioning: The E30 3 Series cemented BMW's reputation for sporty, driver-focused sedans and coupes in the premium compact segment, offering a compelling blend of performance, handling, and build quality. Competitive Analysis Competitors: Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Ford Sierra, Opel Vectra Key Features Driving Dynamics: Renowned for its balanced chassis, precise steering, and engaging driving experience, characteristic of BMW's 'Ultimate Driving Machine' philosophy. Engine Options: Offered a range of efficient 4-cylinder (318i) and potent inline-6 engines (325 models), providing a spectrum of performance. Body Styles: Available as a 2-door sedan, 4-door sedan, convertible, and a rare M3 variant (not covered in this specific manual). 📋 Manual Details Coverage Areas Vehicle Years Covered: 1984, 1985, 1986, 1987, 1988, 1989, 1990 Models Covered: 318i, 325, 325e, 325es, 325i, 325is Page Count Estimated Page Count: Thousands (comprehensive service manual) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital Download (Immediate Availability) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel injection (K-Jetronic, L-Jetronic), ignition, exhaust, cooling system, lubrication system Drivetrain: Clutch, manual transmission (Getrag 260), automatic transmission (ZF 4HP22), driveshaft, differential, axles Suspension Steering: Front suspension (MacPherson strut), rear suspension (semi-trailing arm), power steering system, steering components Brakes: Front disc brakes, rear drum or disc brakes (model dependent), ABS (optional), brake system hydraulics, parking brake Electrical Electronics: 12V electrical system, battery, alternator, starter, lighting system, instrument cluster, diagnostic connectors, engine control unit (ECU), body control modules Body Chassis: Body construction, exterior panels, doors, windows, interior trim, bumpers, chassis components, corrosion protection Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections and replacement Troubleshooting: Diagnostic procedures for engine, transmission, electrical, and other systems; common fault diagnosis Repair: Step-by-step repair instructions for major components and systems, including engine rebuilds, transmission overhauls, brake caliper replacement, suspension component repair Installation: Instructions for installation of specific parts and accessories Diagnostics: Detailed diagnostic flowcharts, component testing procedures, electrical circuit diagrams Technical Depth Depth: Comprehensive, covering from basic preventative maintenance to complex system overhauls and diagnostics, suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format Format Details: Likely PDF, optimized for digital viewing and printing, potentially searchable text Print Quality Quality: High resolution for clear diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine 318I Engine: M10B18, 1.8-liter inline-4 cylinder, SOHC, 8 valves 318I Power: Approx. 101-105 hp @ 5800 rpm 318I Torque: Approx. 101-103 lb-ft @ 3250-3500 rpm 325E Engine: M20B27, 2.7-liter inline-6 cylinder, SOHC, 12 valves (designed for torque and efficiency, 'eta' engine) 325E Power: Approx. 121-127 hp @ 4800-5000 rpm 325E Torque: Approx. 170-174 lb-ft @ 3250-3500 rpm 325I Engine: M20B25, 2.5-liter inline-6 cylinder, SOHC, 12 valves 325I Power: Approx. 168-171 hp @ 5800-6000 rpm 325I Torque: Approx. 164-167 lb-ft @ 4300-4750 rpm Performance Acceleration 0 60 325I: Approx. 7.5-8.0 seconds Top Speed 325I: Approx. 135-140 mph Fuel System Fuel Injection 318I: Bosch L-Jetronic (later models may have Motronic) Fuel Injection 325E Es: Bosch Motronic Fuel Injection 325I Is: Bosch Motronic Recommended Fuel: Unleaded Premium Unleaded Gasoline (91+ Octane) 🔧 Transmission Standard Standard Transmission: Getrag 260 5-speed manual transmission Optional Optional Transmission: ZF 4HP22 4-speed automatic transmission Features Rear Wheel Drive: All E30 models are RWD Limited Slip Differential: Optional on 325is and some 325i models 📐 Dimensions Exterior Wheelbase: Approx. 101.2 inches (2570 mm) Length Sedan: Approx. 170.5 inches (4330 mm) Width: Approx. 65.4 inches (1660 mm) Height: Approx. 54.7 inches (1390 mm) Weights Curb Weight 318I: Approx. 2700-2850 lbs (1225-1293 kg) Curb Weight 325I: Approx. 2900-3100 lbs (1315-1406 kg) Cargo Trunk Capacity: Approx. 14.3 cubic feet (405 liters) 🛡️ Safety Features Ratings NHTSA Ratings: Likely 4-star frontal impact rating from NHTSA (contemporary testing standards) Active Features Anti Lock Brakes: Optional ABS system available on most models Passive Features Airbags: Driver-side airbag became standard in later model years (late 80s/early 90s) Seatbelts: 3-point front and rear seatbelts Crumple Zones: Engineered with front and rear crumple zones for impact absorption 💡 Technology Features Infotainment Audio System: Factory AM/FM radio with cassette player, optional premium sound systems (e.g., Blaupunkt, Nakamichi). Driver Assistance Cruise Control: Available as an option on many models. Connectivity OBD Port: Early OBD-I diagnostic port, requiring specific BMW connectors and scanners for advanced diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 12 months, whichever comes first (depending on driving conditions and oil used). Filter Replacement Interval: Oil filter with every oil change; air filter and fuel filter every 15,000-30,000 miles....
The E30 3 Series cemented BMW's reputation for sporty, driver-focused sedans and coupes in the premium compact segment, offering a compelling blend of performance, handling, and build quality.
Competitive Analysis
Competitors:
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Ford Sierra, Opel Vectra
Key Features
Driving Dynamics:
Renowned for its balanced chassis, precise steering, and engaging driving experience, characteristic of BMW's 'Ultimate Driving Machine' philosophy.
Engine Options:
Offered a range of efficient 4-cylinder (318i) and potent inline-6 engines (325 models), providing a spectrum of performance.
Body Styles:
Available as a 2-door sedan, 4-door sedan, convertible, and a rare M3 variant (not covered in this specific manual).
Front suspension (MacPherson strut), rear suspension (semi-trailing arm), power steering system, steering components
Brakes:
Front disc brakes, rear drum or disc brakes (model dependent), ABS (optional), brake system hydraulics, parking brake
Electrical Electronics:
12V electrical system, battery, alternator, starter, lighting system, instrument cluster, diagnostic connectors, engine control unit (ECU), body control modules
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections and replacement
Troubleshooting:
Diagnostic procedures for engine, transmission, electrical, and other systems; common fault diagnosis
Repair:
Step-by-step repair instructions for major components and systems, including engine rebuilds, transmission overhauls, brake caliper replacement, suspension component repair
Installation:
Instructions for installation of specific parts and accessories
Comprehensive, covering from basic preventative maintenance to complex system overhauls and diagnostics, suitable for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
Format Details:
Likely PDF, optimized for digital viewing and printing, potentially searchable text
Likely 4-star frontal impact rating from NHTSA (contemporary testing standards)
Active Features
Anti Lock Brakes:
Optional ABS system available on most models
Passive Features
Airbags:
Driver-side airbag became standard in later model years (late 80s/early 90s)
Seatbelts:
3-point front and rear seatbelts
Crumple Zones:
Engineered with front and rear crumple zones for impact absorption
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with cassette player, optional premium sound systems (e.g., Blaupunkt, Nakamichi).
Driver Assistance
Cruise Control:
Available as an option on many models.
Connectivity
OBD Port:
Early OBD-I diagnostic port, requiring specific BMW connectors and scanners for advanced diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 12 months, whichever comes first (depending on driving conditions and oil used).
Filter Replacement Interval:
Oil filter with every oil change; air filter and fuel filter every 15,000-30,000 miles.
Spark Plug Replacement:
Approx. 30,000 miles for standard spark plugs, longer for platinum/iridium plugs if applicable to later models.
Timing Belt Chain:
M20 engines use a timing belt, typically requiring replacement every 60,000 miles or 5 years. M10 engines also use a timing belt.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 or 20W-50 (check manual for specific temperature range recommendations).
Coolant Type:
BMW Blue Antifreeze/Coolant or equivalent (ethylene glycol-based, 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Transmission Fluid Manual:
GL-4 gear oil (e.g., Castrol SYNTRANS 75W-90)
Transmission Fluid Automatic:
Dexron III ATF or equivalent (e.g., Pentosin ATF1)
Differential Fluid:
SAE 80W-90 GL-5 gear oil (non-LS or LS depending on differential type)
Known Issues
Common Engine Issues:
Head gasket failures (especially on early M20s), valve cover gasket leaks, oil pan gasket leaks, fuel distributor problems (K-Jetronic), idle control valve issues.
Worn control arm bushings, worn ball joints, rear trailing arm bushings (RTABs), worn shock absorbers.
Common Electrical Issues:
Corroded grounds, failing fuel pump relays, instrument cluster pixelation, door panel wiring issues, door lock actuator failures.
Common Body Issues:
Rust, particularly in wheel wells, rocker panels, battery tray area, and around windows.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW, a German manufacturer with a long history of producing performance-oriented luxury vehicles, established its reputation with models like the Neue Klasse and subsequent 3 Series generations.
Model Evolution
E30 Introduction:
Introduced in 1982 in Europe and 1984 in North America, the E30 replaced the E21 and was a significant success, defining the compact executive segment.
E30 Facelifts:
The E30 underwent significant facelifts during its production run, including revised bumpers (shock-absorbing), updated interior trim, and updated engines and electrical systems.
Production
Production Years:
1982-1994 (globally)
Manufacturing Locations:
Primarily Germany, with some assembly in other international locations.
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
The E30 3 Series, particularly the 325i and later M3 variants, frequently appeared on Car and Driver's '10 Best' lists during its production run.
Ratings
Enthusiast Following:
Highly regarded by automotive enthusiasts and considered a classic, with a strong aftermarket support and dedicated community.