BMW 518i E28 Complete Workshop Service Repair Manual 1985 1986 1987 1988
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🏷️ Basic Information Identification Make: BMW Model: 518i Chassis Code: E28 Model Years Covered: 1985, 1986, 1987, 1988 Codes Engine Code Range: M10B18 (e.g., 184EB, 184ED) 👋 Introduction Market Position Segment: Executive Sedan Target Audience: Professional mechanics, BMW enthusiasts, owners seeking in-depth maintenance and repair knowledge. Competitive Analysis Competitors: Mercedes-Benz W124, Audi 100, Jaguar XJ6. Key Features Vehicle Strengths: Solid build quality, refined driving dynamics, reliable powertrain (for its time), practical luxury. Manual Value Proposition: Enables owners and technicians to perform comprehensive maintenance and repairs, extending the lifespan and preserving the value of the E28 518i. 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable (likely PDF) Content Focus: Service and Repair Procedures 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, fuel injection (Bosch L-Jetronic), ignition system, cooling system, lubrication system, emission control. Transmission: Manual and automatic transmission service, repair, overhaul, clutch replacement, drivetrain components (driveshafts, differentials). Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings, wheel alignment specifications. Brakes: Hydraulic system, brake discs, calipers, master cylinder, booster, parking brake, ABS (if equipped). Steering: Steering gearbox, power steering system, steering linkage, wheel centering. Electrical System: Wiring diagrams, starter motor, alternator, battery, lighting system, instruments, fuses, relays, control modules. Body And Chassis: Body panel repair, door mechanisms, window regulators, sunroof, interior trim, chassis lubrication, jacking points. Heating Ventilation And Air Conditioning: HVAC system components, refrigerant handling, blower motor, climate control adjustments. Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, fluid checks and changes, belt adjustments, general inspection routines. Repair: Engine component replacement, transmission rebuild, brake system overhaul, electrical component diagnosis and replacement. Troubleshooting: Diagnostic charts, symptom-based troubleshooting for common issues, fault code interpretation (if applicable). Diagnostics: Engine performance diagnostics, electrical system fault finding, chassis component diagnosis. Specifications: Torque specifications, clearances, fluid capacities, engine timing, electrical resistance values. Technical Depth Depth: Comprehensive, covering routine maintenance to full engine and transmission rebuilds. Essential for independent mechanics and serious DIY enthusiasts. 📊 Manual Specifications File Format Format Type: Digital Download (PDF) Searchability: Likely text-searchable for quick information retrieval. Print Quality Readability: Designed for clarity on screen and printable pages. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) Page Count Estimated Page Count: Typically 1000+ pages for a complete workshop manual of this era. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, SOHC Displacement: 1.8 Liters (1766 cc) Bore X Stroke: 86.0 mm x 77.0 mm Compression Ratio: 8.3:1 or 9.5:1 (depending on specific variant) Performance Horsepower: Approx. 90-102 hp (67-75 kW) at 5800-6000 rpm Torque: Approx. 101-106 lb-ft (137-144 Nm) at 3500-4000 rpm Fuel System Fuel Delivery: Bosch L-Jetronic Electronic Fuel Injection Fuel Type: Unleaded Gasoline (RON 91-98 recommended) Ignition System Ignition Type: Electronic Ignition (Distributor-based) Cooling System Cooling Type: Water-cooled Lubrication System Oil Capacity: Approx. 4.25 Liters (4.5 US Quarts) with filter change Engine Codes Common Engine Codes: M10B18 (e.g., 184EB, 184ED for injected variants) 🔧 Transmission Standard Transmission Type: 4-speed manual transmission Optional Transmission Type: 3-speed or 4-speed automatic transmission (ZF 3HP22 or similar) Features Clutch: Hydraulically actuated single-plate dry clutch Fluid Specification Manual Transmission Fluid: BMW recommends ATF Dexron II or equivalent (check manual for specific grade and capacity). Automatic Transmission Fluid: ATF Dexron II or III (check manual for specific grade and capacity). 📐 Dimensions Exterior Length: Approx. 4,620 mm (181.9 in) Width: Approx. 1,700 mm (66.9 in) Height: Approx. 1,415 mm (55.7 in) Wheelbase: Approx. 2,795 mm (110.0 in) Weights Curb Weight: Approx. 1,300 - 1,400 kg (2,866 - 3,086 lbs) Gross Vehicle Weight Rating: Approx. 1,850 kg (4,079 lbs) Wheels And Tires Standard Tire Size: 195/70 R14 or 195/65 R14 Wheel Bolt Pattern: 5 x 120 mm Wheel Offset: ET 22 to ET 30 (check specific wheel) 🛡️ Safety Features Ratings Crash Test Data: Limited publicly available data for this specific model/era, but E28 chassis generally considered robust for its time. Active Features ABS: Optional Anti-lock Braking System (ABS) available on later models. Passive Features Seatbelts: Three-point inertia-reel seatbelts in front, lap belts in rear. Headrests: Front and rear headrests (design varies). Chassis Design: Integrated safety cage, crumple zones. 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM radio with cassette player, often with optional amplifier and upgraded speakers. Dashboard Instruments: Comprehensive analog gauges including speedometer, tachometer, fuel level, oil temperature, coolant temperature, and economy gauge. Driver Assistance Cruise Control: Optional cruise control system available on some models. Connectivity Connectivity Features: Limited to factory radio and optional telephone systems of the era. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 miles (8,000-15,000 km) or 6-12 months, depending on driving conditions and oil used. Consult manual. Spark Plug Replacement: Approx. 20,000-30,000 miles (30,000-50,000 km) depending on plug type. Coolant Change: Every 2-3 years or 30,000 miles (50,000...
Comprehensive, covering routine maintenance to full engine and transmission rebuilds. Essential for independent mechanics and serious DIY enthusiasts.
📊 Manual Specifications
File Format
Format Type:
Digital Download (PDF)
Searchability:
Likely text-searchable for quick information retrieval.
Print Quality
Readability:
Designed for clarity on screen and printable pages.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
Page Count
Estimated Page Count:
Typically 1000+ pages for a complete workshop manual of this era.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, SOHC
Displacement:
1.8 Liters (1766 cc)
Bore X Stroke:
86.0 mm x 77.0 mm
Compression Ratio:
8.3:1 or 9.5:1 (depending on specific variant)
Performance
Horsepower:
Approx. 90-102 hp (67-75 kW) at 5800-6000 rpm
Torque:
Approx. 101-106 lb-ft (137-144 Nm) at 3500-4000 rpm
Fuel System
Fuel Delivery:
Bosch L-Jetronic Electronic Fuel Injection
Fuel Type:
Unleaded Gasoline (RON 91-98 recommended)
Ignition System
Ignition Type:
Electronic Ignition (Distributor-based)
Cooling System
Cooling Type:
Water-cooled
Lubrication System
Oil Capacity:
Approx. 4.25 Liters (4.5 US Quarts) with filter change
Engine Codes
Common Engine Codes:
M10B18 (e.g., 184EB, 184ED for injected variants)
🔧 Transmission
Standard
Transmission Type:
4-speed manual transmission
Optional
Transmission Type:
3-speed or 4-speed automatic transmission (ZF 3HP22 or similar)
Features
Clutch:
Hydraulically actuated single-plate dry clutch
Fluid Specification
Manual Transmission Fluid:
BMW recommends ATF Dexron II or equivalent (check manual for specific grade and capacity).
Automatic Transmission Fluid:
ATF Dexron II or III (check manual for specific grade and capacity).
📐 Dimensions
Exterior
Length:
Approx. 4,620 mm (181.9 in)
Width:
Approx. 1,700 mm (66.9 in)
Height:
Approx. 1,415 mm (55.7 in)
Wheelbase:
Approx. 2,795 mm (110.0 in)
Weights
Curb Weight:
Approx. 1,300 - 1,400 kg (2,866 - 3,086 lbs)
Gross Vehicle Weight Rating:
Approx. 1,850 kg (4,079 lbs)
Wheels And Tires
Standard Tire Size:
195/70 R14 or 195/65 R14
Wheel Bolt Pattern:
5 x 120 mm
Wheel Offset:
ET 22 to ET 30 (check specific wheel)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available data for this specific model/era, but E28 chassis generally considered robust for its time.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on later models.
Passive Features
Seatbelts:
Three-point inertia-reel seatbelts in front, lap belts in rear.
Headrests:
Front and rear headrests (design varies).
Chassis Design:
Integrated safety cage, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with cassette player, often with optional amplifier and upgraded speakers.
Dashboard Instruments:
Comprehensive analog gauges including speedometer, tachometer, fuel level, oil temperature, coolant temperature, and economy gauge.
Driver Assistance
Cruise Control:
Optional cruise control system available on some models.
Connectivity
Connectivity Features:
Limited to factory radio and optional telephone systems of the era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 miles (8,000-15,000 km) or 6-12 months, depending on driving conditions and oil used. Consult manual.
Spark Plug Replacement:
Approx. 20,000-30,000 miles (30,000-50,000 km) depending on plug type.
Coolant Change:
Every 2-3 years or 30,000 miles (50,000 km).
Fluid Specifications
Engine Oil Grade:
SAE 15W-40 or 20W-50 typically recommended for this era. Check manual for specific API service classification.
Coolant Type:
Ethylene glycol based coolant, mixed 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Brake wear, suspension bushings, exhaust system, fuel pump, fuel injectors, heater core, door seal degradation.
Electrical Quirks:
Corrosion in electrical connectors, aging wiring harnesses, instrument cluster issues.
Engine Specifics:
M10 engine is robust but requires diligent maintenance; potential for oil leaks from seals and gaskets.
Part Numbers
Oil Filter Example:
Mann-Filter W110, Mahle OC196, Bosch 0451103002 (Verify with VIN)
Air Filter Example:
Mann-Filter C31111, Mahle LX76 (Verify with VIN)
📚 Vehicle History
Brand Heritage
Brand Philosophy:
BMW's 'Ultimate Driving Machine' ethos, focusing on performance, luxury, and engineering excellence.
Model Evolution
E28 Introduction:
The E28 was the second generation of the BMW 5 Series, introduced in 1981 as a successor to the E12. It featured more modern styling and improved aerodynamics.
E28 Positioning:
The E28 offered a range of engine options, with the 518i serving as the entry-level model, providing BMW luxury and performance at a more accessible price point.
Production
Production Years:
1981-1988
Manufacturing Locations:
Germany (primarily Dingolfing plant), South Africa, Thailand, and others.
🏆 Awards & Recognition
Recognitions
Historical Reputation:
The E28 generation was widely praised for its driving dynamics, build quality, and the overall 'driver's car' feel, solidifying BMW's reputation in the executive sedan market.
Ratings
Consumer Reports Era:
Likely received favorable reviews for reliability and performance in automotive publications of the mid-to-late 1980s.