BMW 535i M535i Workshop Manual 1985 1986 1987 1988
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🏷️ Basic Information Identification Make: BMW Model: 535i / M535i Generation Generation Code: E28 Codes Chassis Code: E28 👋 Introduction Market Position Vehicle Segment: Luxury Executive Sedan Target Audience: Enthusiasts, DIY mechanics, and professional technicians maintaining BMW E28 chassis vehicles. Competitive Analysis Competitors: Mercedes-Benz W124, Audi 100/200, Jaguar XJ Series. Key Features Manual Value: Comprehensive 'A-Z' coverage for both mechanical and electrical systems, making it an invaluable resource for maintaining and repairing these classic BMWs. 📋 Manual Details Coverage Areas Covered Models: All BMW 535i and M535i models Covered Years: 1985, 1986, 1987, 1988 Page Count Estimated Page Count: Likely several hundred pages; specific count not provided but implied by 'A-Z' coverage. Manual Type Type: Workshop Service and Repair Manual Included Sections: Likely includes sections on general information, maintenance, engine, fuel system, cooling system, lubrication system, exhaust system, engine management, transmission, driveshaft, steering, front axle, rear axle, suspension, brakes, body, electrical system, and troubleshooting. Language Language: English (Presumed, standard for this type of documentation) Format Format: Digital (Printable pages mentioned) 📖 Manual Coverage Systems Covered Mechanical: Engine, Fuel System, Cooling System, Lubrication System, Exhaust System, Clutch, Transmission (Manual/Automatic), Driveshaft, Differential, Suspension (Front/Rear), Steering System, Brakes (Front/Rear), Wheels and Tires. Electrical: Ignition System, Starting System, Charging System, Lighting System, Instrumentation, Wiper and Washer System, Power Accessories (Windows, Locks, Mirrors), Audio System Wiring, Engine Control Unit (ECU) and Sensors, ABS (if equipped). Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, inspections. Repair And Overhaul: Engine component overhaul (e.g., cylinder head, pistons), transmission repair, brake system rebuilding, suspension component replacement, steering rack service, electrical component troubleshooting and replacement. Troubleshooting: Diagnostic procedures for common and uncommon faults across all systems, fault codes (if applicable to the era), symptom-based troubleshooting guides. Bodywork And Trim: Covers body panel removal and installation, trim piece replacement, dent repair, and painting procedures. Includes diagrams for body component identification. Diagnostic Charts: Likely includes diagnostic flowcharts or tables for troubleshooting electrical and mechanical faults based on symptoms. Technical Depth Depth: Comprehensive. Covers everything from basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. Torque Specifications: Detailed torque specifications for all critical fasteners across various systems (engine, drivetrain, suspension, brakes). Clearances And Tolerances: Specifications for engine component clearances (e.g., piston-to-cylinder wall, bearing clearances), valve lash, and other critical tolerances for rebuilds. 📊 Manual Specifications File Format Digital Format: Likely a PDF or similar document format that allows for printable pages and digital searching. Searchable Text: Assumed to be searchable if in a PDF format with OCR, which greatly enhances usability. Print Quality Image Quality: High-quality with detailed pictures and diagrams, suitable for accurate repair work. Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format, but implies printability on standard paper) ⚙️ Engine Specifications Primary Engine Engine Code 535I: M30B34 (3.4L Inline-6) Engine Code M535I: M30B34 (3.4L Inline-6, often with slightly higher output tune) Performance 535I Horsepower 535I: Approx. 182-189 hp (depending on market and year) Torque 535I: Approx. 224-232 lb-ft (depending on market and year) Performance M535I Horsepower M535I: Approx. 211-218 hp (depending on market and year) Torque M535I: Approx. 228-236 lb-ft (depending on market and year) Fuel System Fuel Injection: Bosch L-Jetronic or Motronic electronic fuel injection (EFI) Engine Layout Configuration: Inline 6-cylinder, DOHC (Double Overhead Camshaft) Displacement Displacement Cc: 3430 cc Engine Management ECU Type: Bosch Motronic (various versions) 🔧 Transmission Standard Transmission Type 535I: Getrag 260 5-speed manual transmission Optional Transmission Type Automatic: ZF 4 HP 22 4-speed automatic transmission Features Manual Clutch Type: Hydraulically actuated single-plate dry clutch Features Automatic Torque Converter: Lock-up torque converter for improved efficiency Fluid Specifications Manual Transmission Fluid: BMW ATF DEXTRON II (or equivalent) Automatic Transmission Fluid: BMW ATF DEXTRON II (or equivalent) 📐 Dimensions Exterior 535I Length Mm: 4620 mm Width Mm: 1700 mm Height Mm: 1410 mm Exterior M535I Length Mm: 4620 mm Width Mm: 1700 mm Height Mm: 1410 mm Weights Curb Weight Kg 535I: Approx. 1450-1550 kg (depending on options) Curb Weight Kg M535I: Approx. 1500-1600 kg (depending on options) Gross Vehicle Weight Rating Kg: Typically around 2000-2100 kg 🛡️ Safety Features Ratings Crash Test Results: No standardized crash test ratings (like NHTSA/Euro NCAP) as commonly known today were available for vehicles of this era. Active Features ABS: Optional Anti-lock Braking System (ABS) available on some models. Passive Features Seatbelts: Three-point inertia-reel seatbelts for front occupants, two-point belts for rear. Headrests: Adjustable front and rear headrests. Crumple Zones: Designed with front and rear crumple zones for energy absorption. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional premium sound systems available. Climate Control: Manual climate control, optional automatic climate control (ECC - Electronic Climate Control). Driver Assistance Cruise Control: Standard cruise control on most models. Trip Computer: Optional...
Enthusiasts, DIY mechanics, and professional technicians maintaining BMW E28 chassis vehicles.
Competitive Analysis
Competitors:
Mercedes-Benz W124, Audi 100/200, Jaguar XJ Series.
Key Features
Manual Value:
Comprehensive 'A-Z' coverage for both mechanical and electrical systems, making it an invaluable resource for maintaining and repairing these classic BMWs.
📋 Manual Details
Coverage Areas
Covered Models:
All BMW 535i and M535i models
Covered Years:
1985, 1986, 1987, 1988
Page Count
Estimated Page Count:
Likely several hundred pages; specific count not provided but implied by 'A-Z' coverage.
Manual Type
Type:
Workshop Service and Repair Manual
Included Sections:
Likely includes sections on general information, maintenance, engine, fuel system, cooling system, lubrication system, exhaust system, engine management, transmission, driveshaft, steering, front axle, rear axle, suspension, brakes, body, electrical system, and troubleshooting.
Language
Language:
English (Presumed, standard for this type of documentation)
Ignition System, Starting System, Charging System, Lighting System, Instrumentation, Wiper and Washer System, Power Accessories (Windows, Locks, Mirrors), Audio System Wiring, Engine Control Unit (ECU) and Sensors, ABS (if equipped).
Diagnostic procedures for common and uncommon faults across all systems, fault codes (if applicable to the era), symptom-based troubleshooting guides.
Bodywork And Trim:
Covers body panel removal and installation, trim piece replacement, dent repair, and painting procedures. Includes diagrams for body component identification.
Diagnostic Charts:
Likely includes diagnostic flowcharts or tables for troubleshooting electrical and mechanical faults based on symptoms.
Technical Depth
Depth:
Comprehensive. Covers everything from basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
Torque Specifications:
Detailed torque specifications for all critical fasteners across various systems (engine, drivetrain, suspension, brakes).
Clearances And Tolerances:
Specifications for engine component clearances (e.g., piston-to-cylinder wall, bearing clearances), valve lash, and other critical tolerances for rebuilds.
📊 Manual Specifications
File Format
Digital Format:
Likely a PDF or similar document format that allows for printable pages and digital searching.
Searchable Text:
Assumed to be searchable if in a PDF format with OCR, which greatly enhances usability.
Print Quality
Image Quality:
High-quality with detailed pictures and diagrams, suitable for accurate repair work.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format, but implies printability on standard paper)
⚙️ Engine Specifications
Primary Engine
Engine Code 535I:
M30B34 (3.4L Inline-6)
Engine Code M535I:
M30B34 (3.4L Inline-6, often with slightly higher output tune)
Performance 535I
Horsepower 535I:
Approx. 182-189 hp (depending on market and year)
Torque 535I:
Approx. 224-232 lb-ft (depending on market and year)
Performance M535I
Horsepower M535I:
Approx. 211-218 hp (depending on market and year)
Torque M535I:
Approx. 228-236 lb-ft (depending on market and year)
Fuel System
Fuel Injection:
Bosch L-Jetronic or Motronic electronic fuel injection (EFI)
Optional trip computer providing basic fuel consumption and distance data.
Connectivity
Connectivity Features:
None in the modern sense; basic features like power windows, mirrors, and central locking.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Every 5,000-7,500 miles or annually (refer to manual for specific recommendation).
Service Intervals Filters
Air Filter Replacement:
Every 15,000-20,000 miles or as needed.
Fuel Filter Replacement:
Every 20,000-30,000 miles.
Fluid Specifications
Engine Oil Type:
API SG or SH rated, SAE 10W-40 or 15W-50 (check manual for ambient temperature suitability).
Engine Oil Capacity Liters:
Approx. 6.0 liters (with filter change)
Coolant Type:
BMW specified ethylene glycol-based coolant (blue or green).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Problems Engine:
Oil leaks from valve cover gasket and oil pan gasket, cooling system component degradation (hoses, radiator, water pump), timing chain tensioner issues (though less common on M30 than M10/M20).
Worn control arm bushings, shock absorber degradation, rear trailing arm bushings.
Maintenance Tips
Preventative Maintenance:
Regularly inspect and replace rubber hoses and belts, clean the Mass Air Flow (MAF) sensor (if applicable), check and clean the Idle Control Valve (ICV).
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's reputation for 'The Ultimate Driving Machine' solidified during this period with a focus on performance, handling, and build quality.
Model Evolution
E28 Introduction:
The E28 replaced the E12 and was produced from 1981 to 1988. The 535i and M535i variants were introduced as the performance-oriented models.
M535I Distinction:
The M535i, developed by BMW M GmbH, offered enhanced performance, sportier suspension, and aerodynamic body kits compared to the standard 535i.
Production
Manufacturing Location:
Mainly Dingolfing, Germany.
Production Span E28:
1981-1988
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E28 chassis, including models like the 535i, frequently appeared on Car and Driver's '10Best' lists during its production run, recognized for its engineering and driving dynamics.
Ratings
Historical Car Reviews:
Consistently praised by automotive journalists of the era for its performance, build quality, and sophisticated handling.