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Fourtrax Foreman 350 Service Repair Manual 1986-1989

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🏷️ Basic Information Identification Make: Honda Model: Fourtrax Foreman Model Variant: TRX350 4X4 / TRX350D 4X4 Product Name: Fourtrax Foreman 350 Service Repair Manual 1986-1989 PDF Download Codes Chassis Code Trx350: TRX350 Chassis Code Trx350D: TRX350D 👋 Introduction Market Position Positioning: Essential technical documentation for owners and independent repair shops of early Honda Fourtrax Foreman 350 models. Competitive Analysis Value Proposition: Provides the in-depth technical knowledge needed to maintain, repair, and troubleshoot these robust ATVs, often unavailable through less comprehensive sources. Key Features Completeness: 303 pages of detailed information covering all aspects of the vehicle. Accessibility: Instant PDF download format for immediate use and easy printing. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Honda Fourtrax Foreman 350 4X4 ATVs Specific Models Covered: 1986-1987 Honda Fourtrax TRX350 4X4, 1987-1989 Honda Foreman TRX350D 4X4 Page Count Total Pages: 303 Manual Type Type: Service Repair Manual Source: Factory / Authorized Language Language: English Format Format: PDF Download Printability: Printable 📖 Manual Coverage Systems Covered General Information: Included Specifications: Detailed Technical and Performance Specs Maintenance: Routine Checks and Periodic Adjustments Engine General: Engine Removal and Installation Engine Fuel: Engine Fuel System and Fuel Injection System Engine Lubrication Cooling: Engine Lubrication, Cooling System, Lubrication System Engine Combustion: Engine Combustion System Engine Internal Components: Cylinder Head/Valves, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer Transmission: Gearbox & Clutch, Transmission System Drivetrain: Front Wheel and Steering System, Rear Wheel System Chassis Body: Chassis, Fenders and Exhaust Pipe, Body & Fixtures, Frame/Body Panels/Exhaust System Wheels Tires: Wheels & Tyres Brakes: Braking System Suspension: Suspension Electrical Charging: Electrical System, Battery/Charging System Electrical Ignition: Ignition System Electrical Starter: Electric Starter Electrical Lighting: Lights/Meters/Switches Electrical Wiring: Wiring Diagrams Troubleshooting: Extensive Troubleshooting Section Procedures Included Routine Maintenance: Included (e.g., oil changes, filter replacements, adjustments) Engine Repair: Complete engine disassembly, inspection, repair, and reassembly Transmission Repair: Gearbox, clutch, and transmission system overhaul Electrical Diagnostics: Diagnosis and repair of electrical faults, including detailed wiring diagrams Suspension Steering: Front and rear suspension, steering system maintenance and repair Braking System Repair: Brake system inspection, service, and repair Fuel System Service: Fuel injection system troubleshooting and service Cooling System Service: Cooling system inspection and maintenance Component Replacement: Detailed instructions for replacing various components Troubleshooting Guides: Step-by-step troubleshooting for common and uncommon issues Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds. Diagnostics: Advanced diagnostic procedures for all major systems Rebuilds: Detailed procedures for engine and transmission rebuilds 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text (standard for quality PDFs) Print Quality Resolution: High resolution, suitable for printing crisp diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, OHV, Air-cooled Engine Displacement Cc: 342 Bore X Stroke Mm: 78.0 x 72.0 (typical for this era engine) Compression Ratio: 8.8:1 (typical for this era engine) Performance Horsepower Hp: Approx. 20-22 HP (actual figures vary by specific model year and tuning) Torque Lb-Ft: Approx. 19-21 lb-ft (actual figures vary by specific model year and tuning) Fuel System Fuel Delivery: Carburetor (specific model varies by year and trim, e.g., PD88A for some models) Fuel Type: Unleaded gasoline Cooling Cooling Method: Air-cooled Lubrication Oil Type: SAE 10W-40 API SG (typical, consult manual for exact specification) Oil Capacity Liters: Approx. 2.0-2.2 L (with filter change, consult manual for exact capacity) 🔧 Transmission Standard Transmission Type: Automatic (Honda's Automatic Dual Clutch Transmission - ADT) Gear Selection: 5-speed forward, Reverse, Neutral Features Clutch Type: Dual clutch system Drive System: Shaft Drive (4x4) Final Drive: Sealed chain, Oil bath, Bevel gear 📐 Dimensions Exterior Length Mm: Approx. 2025 (varies slightly by model year) Width Mm: Approx. 1140 (varies slightly by model year) Height Mm: Approx. 1100 (varies slightly by model year) Weights Dry Weight Kg: Approx. 215-230 kg (varies by model year and configuration) Payload Capacity Kg: Approx. 130 kg (front rack) / 150 kg (rear rack) - consult manual for exact ratings Wheels Tires Front Tire Size: 25 x 8-12 (typical) Rear Tire Size: 25 x 10-12 (typical) Wheel Bolt Pattern: 4 x 110mm (typical for Honda ATVs of this era) 🛡️ Safety Features Ratings Safety Features: Integrated foot protection, handlebar guards, parking brake Active Features Braking System Type: Hydraulic disc brakes (front and rear) Passive Features Frame Construction: Reinforced steel frame designed for off-road use 💡 Technology Features Infotainment Infotainment System: N/A (Utility ATV - focus is on function, not entertainment) Driver Assistance Driver Assistance: N/A (Manual transmission control and 4x4 engagement are operator-controlled) Connectivity Connectivity Features: N/A (No electronic connectivity features on these models) 🔧 Maintenance Service Intervals Engine Oil Change: Every 1000 km or 12 months, whichever comes first (consult manual for exact interval). Air Filter Cleaning: Every 6 months or as needed based on operating conditions (consult manual). Spark...
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Fourtrax Foreman 350 Service Repair Manual 1986-1989
🏷️ Basic Information
Identification
Make:
Honda
Model:
Fourtrax Foreman
Model Variant:
TRX350 4X4 / TRX350D 4X4
Product Name:
Fourtrax Foreman 350 Service Repair Manual 1986-1989 PDF Download
Codes
Chassis Code Trx350:
TRX350
Chassis Code Trx350D:
TRX350D
👋 Introduction
Market Position
Positioning:
Essential technical documentation for owners and independent repair shops of early Honda Fourtrax Foreman 350 models.
Competitive Analysis
Value Proposition:
Provides the in-depth technical knowledge needed to maintain, repair, and troubleshoot these robust ATVs, often unavailable through less comprehensive sources.
Key Features
Completeness:
303 pages of detailed information covering all aspects of the vehicle.
Accessibility:
Instant PDF download format for immediate use and easy printing.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for Honda Fourtrax Foreman 350 4X4 ATVs
Specific Models Covered:
1986-1987 Honda Fourtrax TRX350 4X4, 1987-1989 Honda Foreman TRX350D 4X4
Page Count
Total Pages:
303
Manual Type
Type:
Service Repair Manual
Source:
Factory / Authorized
Language
Language:
English
Format
Format:
PDF Download
Printability:
Printable
📖 Manual Coverage
Systems Covered
General Information:
Included
Specifications:
Detailed Technical and Performance Specs
Maintenance:
Routine Checks and Periodic Adjustments
Engine General:
Engine Removal and Installation
Engine Fuel:
Engine Fuel System and Fuel Injection System
Engine Lubrication Cooling:
Engine Lubrication, Cooling System, Lubrication System
Engine Combustion:
Engine Combustion System
Engine Internal Components:
Cylinder Head/Valves, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer
Transmission:
Gearbox & Clutch, Transmission System
Drivetrain:
Front Wheel and Steering System, Rear Wheel System
Chassis Body:
Chassis, Fenders and Exhaust Pipe, Body & Fixtures, Frame/Body Panels/Exhaust System
Wheels Tires:
Wheels & Tyres
Brakes:
Braking System
Suspension:
Suspension
Electrical Charging:
Electrical System, Battery/Charging System
Electrical Ignition:
Ignition System
Electrical Starter:
Electric Starter
Electrical Lighting:
Lights/Meters/Switches
Electrical Wiring:
Wiring Diagrams
Troubleshooting:
Extensive Troubleshooting Section
Procedures Included
Routine Maintenance:
Included (e.g., oil changes, filter replacements, adjustments)
Engine Repair:
Complete engine disassembly, inspection, repair, and reassembly
Transmission Repair:
Gearbox, clutch, and transmission system overhaul
Electrical Diagnostics:
Diagnosis and repair of electrical faults, including detailed wiring diagrams
Suspension Steering:
Front and rear suspension, steering system maintenance and repair
Braking System Repair:
Brake system inspection, service, and repair
Fuel System Service:
Fuel injection system troubleshooting and service
Cooling System Service:
Cooling system inspection and maintenance
Component Replacement:
Detailed instructions for replacing various components
Troubleshooting Guides:
Step-by-step troubleshooting for common and uncommon issues
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds.
Diagnostics:
Advanced diagnostic procedures for all major systems
Rebuilds:
Detailed procedures for engine and transmission rebuilds
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text (standard for quality PDFs)
Print Quality
Resolution:
High resolution, suitable for printing crisp diagrams and text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, OHV, Air-cooled
Engine Displacement Cc:
342
Bore X Stroke Mm:
78.0 x 72.0 (typical for this era engine)
Compression Ratio:
8.8:1 (typical for this era engine)
Performance
Horsepower Hp:
Approx. 20-22 HP (actual figures vary by specific model year and tuning)
Torque Lb-Ft:
Approx. 19-21 lb-ft (actual figures vary by specific model year and tuning)
Fuel System
Fuel Delivery:
Carburetor (specific model varies by year and trim, e.g., PD88A for some models)
Fuel Type:
Unleaded gasoline
Cooling
Cooling Method:
Air-cooled
Lubrication
Oil Type:
SAE 10W-40 API SG (typical, consult manual for exact specification)
Oil Capacity Liters:
Approx. 2.0-2.2 L (with filter change, consult manual for exact capacity)
🔧 Transmission
Standard
Transmission Type:
Automatic (Honda's Automatic Dual Clutch Transmission - ADT)
Gear Selection:
5-speed forward, Reverse, Neutral
Features
Clutch Type:
Dual clutch system
Drive System:
Shaft Drive (4x4)
Final Drive:
Sealed chain, Oil bath, Bevel gear
📐 Dimensions
Exterior
Length Mm:
Approx. 2025 (varies slightly by model year)
Width Mm:
Approx. 1140 (varies slightly by model year)
Height Mm:
Approx. 1100 (varies slightly by model year)
Weights
Dry Weight Kg:
Approx. 215-230 kg (varies by model year and configuration)
Payload Capacity Kg:
Approx. 130 kg (front rack) / 150 kg (rear rack) - consult manual for exact ratings
Wheels Tires
Front Tire Size:
25 x 8-12 (typical)
Rear Tire Size:
25 x 10-12 (typical)
Wheel Bolt Pattern:
4 x 110mm (typical for Honda ATVs of this era)
🛡️ Safety Features
Ratings
Safety Features:
Integrated foot protection, handlebar guards, parking brake
Active Features
Braking System Type:
Hydraulic disc brakes (front and rear)
Passive Features
Frame Construction:
Reinforced steel frame designed for off-road use
💡 Technology Features
Infotainment
Infotainment System:
N/A (Utility ATV - focus is on function, not entertainment)
Driver Assistance
Driver Assistance:
N/A (Manual transmission control and 4x4 engagement are operator-controlled)
Connectivity
Connectivity Features:
N/A (No electronic connectivity features on these models)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 12 months, whichever comes first (consult manual for exact interval).
Air Filter Cleaning:
Every 6 months or as needed based on operating conditions (consult manual).
Spark Plug Replacement:
Refer to manual for specific mileage or time interval. Typical is every 1-2 years.
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG (confirm with manual)
Brake Fluid:
DOT 3 or DOT 4 (confirm with manual)
Final Drive Oil:
Honda GL-4 Gear Oil or equivalent (confirm with manual)
Known Issues
Carburetor Cleaning:
Common for older ATVs to require carburetor cleaning and adjustment due to fuel deposits.
Electrical Connections:
Corrosion or wear in electrical connectors can lead to intermittent issues.
Suspension Wear:
Bushings and bearings in the suspension and steering can wear over time, requiring replacement.
Cooling System Efficiency:
Though air-cooled, ensuring airflow is clear to the engine fins is crucial for optimal cooling.
📚 Vehicle History
Brand Heritage
Heritage:
Honda is renowned for its reliability, engineering prowess, and innovation in the powersports industry.
Model Evolution
Fourtrax Lineage:
The Fourtrax line has been a cornerstone of Honda's ATV offerings, known for its workhorse capabilities.
Foreman Introduction:
The Foreman designation typically signifies a more utility-focused and robust ATV within the Fourtrax family.
Production
Production Period:
1986-1989 for the models covered by this manual.
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Honda's reputation for building durable and reliable powersports vehicles is a testament to the engineering of this era.
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