🏷️ Basic Information Identification Make: Club Car Model: DS Model Variant: Gasoline Production Years Covered: 1986, 1987, 1988, 1989, 1990, 1991 Codes Chassis Code: DS 👋 Introduction Market Position Market Segment: Golf Carts / Personal Transportation Vehicles Competitive Analysis Competitors Manuals: Competes with OEM parts catalogs and aftermarket service manuals for similar vehicles Key Features Key Selling Point: Instant digital access to specific parts information for a range of model years User Benefit: Eliminates the need to protect physical manuals from workshop grime Technical Resource: Provides essential data for identification, ordering, and understanding vehicle assemblies 📋 Manual Details Coverage Areas Manual Type: Parts Catalog Language: English Format: Electronic Downloadable PDF Source Provider: MyGreenManuals.com Delivery Method: Instant Download Protection Policy: Lifetime replacement if lost or damaged 📖 Manual Coverage Systems Covered Engine System: Complete parts identification and breakdown for gasoline engines Fuel System: Carburetor, fuel lines, fuel tank, and related components Lubrication And Cooling System: Oil pump, filters, lines, and cooling fan/shroud assembly Transmission Drive Chain Sprockets: Clutch assembly, drive chain, sprockets, and driven components Steering System: Steering wheel, column, tie rods, and kingpins Shocks Suspension: Front and rear shock absorbers, springs, and mounting hardware Body Work: Body panels, seat assembly, roof, windshield, bumpers, and trim Intake And Exhaust: Air filter housing, intake manifold, exhaust muffler, and pipe Electrical System: Ignition system components, starter, battery, wiring harnesses, lights, and switches Frame And Chassis: Frame components, crossmembers, and mounting points Braking System: Mechanical parking brake system components Wheels And Tires: Wheel rims, hubs, lug nuts, and tire specifications Controls And Indicators: Accelerator pedal, brake pedal, steering column controls, switches Procedures Included Parts Identification: Detailed diagrams and part numbers for all components Troubleshooting Guidance: Information to identify correct replacement parts for troubleshooting Maintenance Part Lookup: Facilitates routine maintenance by identifying necessary parts Part Number Reference: Essential for ordering correct replacement parts Technical Depth Technical Depth: Comprehensive parts catalog for accurate part selection and ordering Diagram Quality: High-quality exploded view diagrams crucial for visual identification of parts 📊 Manual Specifications File Format File Format: PDF Searchability: Likely searchable text-based PDF Print Quality Print Quality Recommendation: High-quality printing recommended for clarity of diagrams Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Gasoline (Specific engine details not provided, but typically small displacement industrial/utility engines) Performance Typical Displacement: Likely 250cc - 350cc range (common for this era) Typical Horsepower: Approximately 8-12 HP Fuel System Carburetor Type: Likely a single-barrel carburetor (specific make/model not detailed in product info) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: Variable Speed Drive (VSD) / Automatic Clutch System Features Drive Mechanism: Belt-driven from primary clutch to secondary clutch, then to differential Gearing: Continuously Variable Transmission (CVT) behavior 📐 Dimensions Exterior Typical Length: Approx. 90-95 inches Typical Width: Approx. 45-50 inches Typical Height: Approx. 45-55 inches (to top of seat/steering wheel) Weights Typical Dry Weight: Approx. 400-500 lbs 💡 Technology Features Infotainment Infotainment System: N/A (Basic golf car design of the era) 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 50-100 operating hours or annually (refer to specific service manual for exact intervals) Air Filter Replacement: Inspect regularly, replace as needed based on operating environment Fuel Filter Replacement: Inspect periodically, replace if restricted Drive Belt Inspection: Inspect for wear and damage during routine maintenance Fluid Specifications Engine Oil Type: API Service SG, SH, SJ or higher; SAE 30W or 10W-30 depending on temperature (refer to manual for specifics) Engine Oil Capacity: Approximately 1.0 - 1.5 quarts (specific to engine model) Clutch Grease Type: High-temperature grease suitable for CVTs Known Issues Common Wear Items: Drive belt, clutch buttons/rollers, carburetor gaskets, suspension bushings, wheel bearings Carburetor Issues: Can become clogged with debris or stale fuel, leading to poor running conditions Drive System Wear: Over time, drive belts can stretch and clutches can wear, impacting performance 📚 Vehicle History Brand Heritage Manufacturer Focus: Club Car is a well-established manufacturer of golf cars and utility vehicles. Model Evolution Ds Model Significance: The DS model is a foundational and iconic design in the golf car industry, known for its durability and classic styling. Production Production Era Focus: This catalog specifically covers the late 1980s to early 1990s iteration of the DS model.