Basic Information Identification Make: Vauxhall Model: Astra Generation: Mk2 (T85) Years Covered: 1986-1991 Codes Chassis Codes: T85 Introduction Market Position Target Audience: Vauxhall Astra owners with basic to advanced mechanical skills, independent repair shops, and automotive technicians. Competitive Analysis Value Proposition: Provides dealership-level repair information, enabling significant cost savings on maintenance and repairs compared to professional service. Key Features Accuracy: Vehicle-specific, not generic. Developed by manufacturers or authorized sources. Detail: Includes step-by-step instructions, diagrams, illustrations, and wiring schematics. Accessibility: Compatible with PC/Mac and various devices; printable. Manual Details Coverage Areas Primary Coverage: Full Service, Repair, and Workshop Procedures Specific Systems: Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch, Manual Transaxle, Automatic Transaxle, Driveshaft & Axle, Suspension, Steering, Restraint Systems, Brake System, Body (Interior/Exterior), Body Electrical, HVAC Page Count Estimated Page Count: Extensive (Typical workshop manuals of this era are several hundred pages, likely 800+) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, and reassembly of engine components including cylinder head, block, pistons, connecting rods, crankshaft, camshafts, timing systems, lubrication, and cooling systems. Engine Electrical: Ignition system, starting system, charging system, fuel injection system (ECU, sensors, actuators), sensor diagnostics, and wiring schematics. Emission Control: Description and diagnosis of emission control components such as catalytic converters, EGR systems, secondary air injection, and oxygen sensors. Fuel System: Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel tank, and diagnosis of fuel delivery issues. Clutch System: Clutch operation, hydraulic components (master cylinder, slave cylinder), clutch disc, pressure plate, flywheel, and adjustment/replacement procedures. Manual Transaxle: Gearbox disassembly, inspection, and reassembly, shift linkage, gear ratios, and lubrication. Automatic Transaxle: Automatic transmission operation, hydraulic circuits, valve body, torque converter, electronic controls (if applicable), fluid types, and service procedures. Driveshaft Axle: Front wheel drive axle shafts, CV joints, boots, and rear axle components (if applicable). Suspension System: Front and rear suspension components including MacPherson struts, control arms, ball joints, bushings, shock absorbers, springs, and wheel alignment specifications. Steering System: Steering rack, power steering pump, fluid, tie rods, steering column, and related components. Restraint Systems: Seat belts, and airbag system diagnostics and replacement (with specific safety precautions for airbags). Brake System: Front and rear brake systems (disc/drum), hydraulic components (master cylinder, calipers, wheel cylinders, brake lines), ABS system (if equipped), brake fluid specifications, and bleeding procedures. Body Interior Exterior: Body panel removal/installation, door mechanisms, glass, bumpers, trim, interior panel removal, seats, and dashboard components. Body Electrical: Lighting system, wipers, horn, power windows, central locking, instrument cluster, audio system, and fuse/relay box diagrams. HVAC: Heating, ventilation, and air conditioning system components, refrigerant handling (with safety warnings), blower motor, heater core, evaporator, and controls. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad replacement, timing belt replacement. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, and common problem identification. Repair: Step-by-step repair instructions for all major systems, including component replacement and major overhaul procedures. Installation: Procedures for installing accessories or replacement parts. Technical Depth Depth: Comprehensive, covering basic to advanced repairs and diagnostics, suitable for professional technicians and skilled DIYers. Detail Level: Includes detailed diagrams, illustrations, wiring schematics, and specifications. Manual Specifications File Format File Type: PDF Searchable: Likely (common for modern PDF conversions of workshop manuals) Print Quality Printability: Yes, all pages are printable. Print Recommendation: Print individual pages as needed to avoid wear and tear in workshop environments. Binding Type Binding: Digital (PDF) - No physical binding Paper Type Paper Type: N/A (Digital Format) Engine Specifications Primary Engine Common Engine Options: 1.3L, 1.4L, 1.6L, 1.8L (OHC, DOHC, injection and carbureted variations depending on specific model year and market). Performance Horsepower Range: Approximately 60-115 hp depending on engine variant. Torque Range: Approximately 95-150 Nm depending on engine variant. Fuel System Fuel Delivery: Can include carbureted systems (e.g., Pierburg 2E2) and multi-point fuel injection (MPI) systems. Fuel Type: Unleaded Gasoline Transmission Standard Transmission Type: 5-speed Manual Transaxle Optional Transmission Type: 3-speed or 4-speed Automatic Transaxle Features Drivetrain: Front-Wheel Drive (FWD) Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback, estate/wagon, saloon (sedan). Weights Curb Weight Range: Approximately 950-1150 kg, depending on body style and engine. Safety Features Ratings Crash Test Historical: Euro NCAP ratings were not standard for vehicles of this era. Early models had basic safety structures. Later models would have seen incremental improvements. Active Features Active Safety Features: ABS (Anti-lock Braking System) available on higher trims or as an option in later years. Passive Features Passive Safety Features: Seat belts (front and rear), optional driver's airbag on later models. Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, often with optional upgrades like graphic equalizers or more speakers. Driver Assistance Driver Assistance Features: Limited by modern standards; may include power steering and ABS as optional extras....