Lancia Delta Integrale 1986-1993 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Lancia Model: Delta Integrale Model Variant: HF 4WD, HF Turbo, Evoluzione I, Evoluzione II Codes Chassis Codes: 831AB00 👋 Introduction Market Position Market Niche: Performance Rally Homologation Special Competitive Analysis Competitors: Ford Sierra RS Cosworth, Audi Sport Quattro, Peugeot 205 T16 (in rally heritage context) Key Features Distinguishing Features: Iconic rally-bred performance, advanced four-wheel-drive system, potent turbocharged engines, legendary motorsport pedigree. Rally Homologation: Developed to homologate Lancia's rally cars, the Integrale represents the pinnacle of the Delta's performance lineage. 📋 Manual Details Coverage Areas Years Covered: 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993 Manual Type Type: Full Service Repair Manual Language Language: English Format Digital Format: PDF Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinRAR Compatibility Operating Systems: All Versions of Windows & Mac Page Count Estimated Page Count: While not explicitly stated, comprehensive service manuals of this era typically range from 500 to 1500 pages, given the depth of coverage promised. 📖 Manual Coverage Systems Covered Mechanical: Engine, Drivetrain, Suspension, Brakes, Steering, Fuel System, Cooling System, Exhaust System, Lubrication System Electrical: Wiring Diagrams, Ignition System, Charging System, Lighting System, Instrumentation, ECUs, Sensor Diagnostics Body And Interior: Body Panels, Doors, Windows, Seats, Trim, HVAC System Fuel System Detailed: Fuel pump, injectors, fuel pressure regulator, fuel filter replacement, fuel tank removal and installation. Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks, Spark Plug Replacement Repair: Engine Rebuild, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Troubleshooting Diagnostics: Troubleshooting Guides, Symptom-Based Diagnosis, Diagnostic Trouble Codes (DTCs), Electrical System Diagnostics Engine Overhaul: Detailed steps for engine disassembly, inspection, rebuilding, and reassembly, including torque specifications for critical fasteners. Turbocharger System: Specific procedures for inspection, maintenance, and replacement of the turbocharger and associated components. Suspension And Steering: Comprehensive guides for servicing and replacing suspension struts, bushings, control arms, steering rack, and power steering system. Wheel Alignment: Specifications and procedures for setting wheel alignment angles (camber, caster, toe). Cooling System Overhaul: Radiator service, water pump replacement, thermostat replacement, fan operation diagnostics. Exhaust System Repair: Catalytic converter replacement, muffler and pipe repair/replacement. Technical Depth Depth: Comprehensive; Covers from basic maintenance to complete engine and drivetrain rebuilds, including detailed diagnostic procedures. Electrical Diagnostics: Detailed wiring diagrams for all electrical systems, diagnostic flowcharts for common electrical faults, and component testing procedures. Bodywork Repair: Guidance on panel replacement, dent repair, and rust prevention/treatment techniques, crucial for this model. 📊 Manual Specifications File Format Print Quality: Full Printable Searchability: Likely searchable text within the PDF, allowing for quick information retrieval. Binding Type Binding: Digital (PDF) - Printable pages Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4, Turbocharged, Intercooled Engine Displacement: 1995 cc (2.0 Liters) Engine Code Examples: 155 TC (Integrale), 160 TC (Evoluzione) Performance Horsepower Range: 185 HP (Integrale) to 215 HP (Evoluzione II) Torque Range: 294 Nm (Integrale) to 315 Nm (Evoluzione II) Engine Management: Engine Control Unit (ECU) manages fuel injection and ignition timing for optimal performance and emissions. Fuel System Fuel Delivery: Bosch L-Jetronic or Motronic Fuel Injection Fuel Type: Unleaded Gasoline (Octane Rating Varies by Market/Spec) Ignition System Ignition Type: Electronic Ignition with Distributor 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Optional Transmission: N/A (Manual only) Features Drivetrain: Permanent All-Wheel Drive (4WD) with Centre and Rear Differentials Differential Types: Viscous Coupling Centre Differential, Limited Slip Rear Differential (Mechanical or Viscous depending on variant) 📐 Dimensions Exterior Length: Approx. 4040-4050 mm Width: Approx. 1700-1770 mm (Wider fenders on Evoluzione models) Height: Approx. 1360-1375 mm Weights Curb Weight: Approx. 1250-1300 kg Gross Weight: Approx. 1700 kg 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Era specific, typically not rated by modern standards) Active Features Braking System: Ventilated Front Discs, Rear Discs, ABS (standard on later models/variants) Passive Features Seat Belts: 3-Point Seatbelts with Pretensioners Airbags: Driver Airbag (standard on later models/variants) 💡 Technology Features Infotainment Audio System: Factory radio with cassette player, optional CD player on later models. Basic speaker setup. Driver Assistance ABS: Anti-lock Braking System (ABS) became standard on later models and variants, improving stopping control. Connectivity Connectivity Features: Limited by era; primarily focused on basic vehicle functions and driver controls. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 km or 6 months (recommendation based on typical use) Timing Belt Replacement: Every 60,000-80,000 km or 4-5 years (critical component) Fluid Specifications Engine Oil: API SG/SH, ACEA A2/B2 or higher. Viscosity: 10W-40 or 15W-50 recommended (refer to specific manual for exact grades and capacities). Coolant: Ethylene Glycol based antifreeze/coolant, typically a 50/50 mix with distilled water. Transmission Fluid Manual: API GL-4 or GL-5 rated, SAE 75W-90 or 80W-90 synthetic gear oil (refer to specific manual for capacities and type). Differential Fluid: API GL-5 rated, SAE 75W-90 or 80W-90 synthetic gear oil (refer to specific manual...
Regular inspection for rust is paramount. Proper cooling system maintenance is crucial due to turbocharging. Meticulous adherence to service intervals for timing belt and fluid changes is essential for longevity.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Lancia has a storied history in motorsport, particularly in the World Rally Championship (WRC).
Model Evolution
Evolution Timeline:
The Delta Integrale evolved from the standard Lancia Delta to become a dominant force in rallying, with successive 'Evoluzione' models featuring significant mechanical and aerodynamic upgrades.
Production
Production Period:
1986-1993
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Rally Achievements:
The Lancia Delta Integrale (and its predecessors) won six consecutive World Rally Championship (WRC) manufacturer titles from 1987 to 1992, solidifying its legendary status.