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Mitsubushi MIGHTY MAX 50 RAIDER Service Repair Manual 1987-1993

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🏷️ Basic Information Identification Make: Mitsubishi Model: Mighty Max / Raider Generation Generation Code: D50/D60 (North American Market) Codes Chassis Codes: D50 (2WD), D60 (4WD) 👋 Introduction Market Position Vehicle Class: Compact Pickup Truck Competitive Analysis Key Competitors: Toyota Pickup, Nissan Hardbody, Ford Ranger, Chevrolet S-10 Key Features Distinguishing Features: Known for its robust construction, reliable engines (especially the 4G63), and capable 4WD system. Offered in various cab configurations (Regular Cab, Extended Cab). 📋 Manual Details Coverage Areas Model Years Covered: 1987, 1988, 1989, 1990, 1991, 1992, 1993 Page Count Estimated Page Count: Over 1000 pages (estimated based on comprehensive coverage) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (all variants), Fuel System, Lubrication System, Cooling System, Exhaust System, Clutch, Manual Transmission, Automatic Transmission (if applicable), Transfer Case (4WD), Drive Axles, Driveshafts Chassis: Front Suspension (Independent Torsion Bar/Coil Spring), Rear Suspension (Leaf Spring), Steering System, Brake System (Hydraulic, Front Disc/Rear Drum), Wheel/Tire Specifications Electrical: Battery, Charging System (Alternator), Starting System (Starter Motor), Ignition System, Lighting System, Instrumentation, Wiper System, Horn, Fuses and Relays, Wiring Diagrams (Comprehensive) Body: Body Structure, Exterior Panels, Doors, Glass, Interior Trim, Seats, HVAC System (Heating, Ventilation, Air Conditioning), Body Electrical Components Procedures Included Maintenance: Routine Service Checks, Fluid Changes (Oil, Coolant, Brake Fluid, Transmission Fluid, Differential Fluid), Filter Replacements, Spark Plug Service, Belt Adjustments/Replacements Repair: Engine Overhaul (Top and Bottom End), Transmission Rebuild, Clutch Replacement, Brake System Repair, Suspension Component Replacement, Steering System Repair, Electrical Component Diagnosis and Replacement, Body Panel Repair Diagnostics: Troubleshooting Guides, Symptom-Based Diagnostics, Electrical Circuit Analysis, Mechanical Component Testing Technical Depth Depth: Comprehensive from basic inspections and adjustments to full engine and transmission rebuilds. Includes detailed torque specifications, tolerances, and diagnostic procedures. 📊 Manual Specifications File Format Compatibility: PC and Mac Compatible Print Quality Readability: High Resolution for clear viewing and printing. Zoom in/out functionality. Binding Type Binding: Digital (Instant Download - PDF) Paper Type Print Option: Printable (Print selected pages or the entire manual). ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G63 Engine Displacement 1: 2.0 Liters (1997cc) Engine Configuration 1: Inline 4-cylinder, SOHC Horsepower 1: Approx. 98-103 HP (depending on year and emissions) Torque 1: Approx. 121-125 lb-ft (depending on year) Optional Engine Engine Code 2: 4G53 / 4G54 (G5xB) Engine Displacement 2: 2.4 Liters (2351cc / 2555cc for G54B) Engine Configuration 2: Inline 4-cylinder, SOHC Horsepower 2: Approx. 108-116 HP (depending on variant) Torque 2: Approx. 130-135 lb-ft (depending on variant) Fuel System Fuel Delivery: Carbureted (early models) and Fuel Injection (later models, EFI) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Optional Transmission Type Optional: 4-Speed Automatic Features 4Wd System: Available with Part-Time 4WD with a 2-speed transfer case (4WD models). 📐 Dimensions Exterior Wheelbase Shortbed: Approx. 109.4 inches Wheelbase Longbed: Approx. 116.5 inches Weights Curb Weight Range: Approx. 2800 - 3500 lbs (depending on configuration) 🛡️ Safety Features Ratings Crash Test Results: Vehicle safety standards of the era. No specific NHTSA/IIHS ratings are readily available for this specific model/generation. Active Features Braking System: Front Disc Brakes, Rear Drum Brakes. Power assist optional/standard on higher trims. Passive Features Seatbelts: Lap and shoulder belts (front), Lap belts (center, if equipped) 💡 Technology Features Infotainment Audio System: Factory AM/FM Radio with Cassette Player (optional). Driver Assistance ABS: Anti-lock Braking System (ABS) was optional on some models, and potentially standard on later ones, particularly on 4WD versions. (Manual will detail if applicable). Connectivity Aux Input: Not typically equipped with factory AUX or USB input. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months (depending on usage and oil type). Engine Coolant Change: Every 2 years or 30,000 miles. Transmission Fluid Change: Manual: Every 30,000-50,000 miles. Automatic: Every 24,000-36,000 miles. Fluid Specifications Engine Oil Specification: API Service SG or higher, SAE 10W-30 or 10W-40 recommended (consult manual for specific temperature ranges). Coolant Specification: Ethylene Glycol based antifreeze mixed with distilled water (50/50 ratio). Transmission Fluid Manual: API GL-4 gear oil, SAE 75W-90 or 75W-85 Transmission Fluid Automatic: Dexron II or Dexron III compatible automatic transmission fluid. Known Issues Common Problems: Rust (especially in rocker panels, bed floor, and cab corners), rear main seal leaks (4G63), carburetor issues (early models), clutch wear, suspension component wear (ball joints, tie rods). 📚 Vehicle History Brand Heritage Manufacturer Origin: Japan Model Evolution Previous Generation: Mitsubishi Mighty Max (pre-1987) Successor Generation: Mitsubishi Montero Sport / Dodge Raider (later iterations merged with SUV platforms) Production Manufacturing Location: Japan (primarily) 🏆 Awards & Recognition Recognitions Industry Accolades: While specific awards for this generation are not prominently documented, the Mitsubishi small truck platform was generally well-regarded for its durability and value in the segment during its production run.
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Mitsubushi MIGHTY MAX 50 RAIDER Service Repair Manual 1987-1993
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Mighty Max / Raider
Generation
Generation Code:
D50/D60 (North American Market)
Codes
Chassis Codes:
D50 (2WD), D60 (4WD)
👋 Introduction
Market Position
Vehicle Class:
Compact Pickup Truck
Competitive Analysis
Key Competitors:
Toyota Pickup, Nissan Hardbody, Ford Ranger, Chevrolet S-10
Key Features
Distinguishing Features:
Known for its robust construction, reliable engines (especially the 4G63), and capable 4WD system. Offered in various cab configurations (Regular Cab, Extended Cab).
📋 Manual Details
Coverage Areas
Model Years Covered:
1987, 1988, 1989, 1990, 1991, 1992, 1993
Page Count
Estimated Page Count:
Over 1000 pages (estimated based on comprehensive coverage)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (all variants), Fuel System, Lubrication System, Cooling System, Exhaust System, Clutch, Manual Transmission, Automatic Transmission (if applicable), Transfer Case (4WD), Drive Axles, Driveshafts
Chassis:
Front Suspension (Independent Torsion Bar/Coil Spring), Rear Suspension (Leaf Spring), Steering System, Brake System (Hydraulic, Front Disc/Rear Drum), Wheel/Tire Specifications
Electrical:
Battery, Charging System (Alternator), Starting System (Starter Motor), Ignition System, Lighting System, Instrumentation, Wiper System, Horn, Fuses and Relays, Wiring Diagrams (Comprehensive)
Body:
Body Structure, Exterior Panels, Doors, Glass, Interior Trim, Seats, HVAC System (Heating, Ventilation, Air Conditioning), Body Electrical Components
Procedures Included
Maintenance:
Routine Service Checks, Fluid Changes (Oil, Coolant, Brake Fluid, Transmission Fluid, Differential Fluid), Filter Replacements, Spark Plug Service, Belt Adjustments/Replacements
Repair:
Engine Overhaul (Top and Bottom End), Transmission Rebuild, Clutch Replacement, Brake System Repair, Suspension Component Replacement, Steering System Repair, Electrical Component Diagnosis and Replacement, Body Panel Repair
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnostics, Electrical Circuit Analysis, Mechanical Component Testing
Technical Depth
Depth:
Comprehensive from basic inspections and adjustments to full engine and transmission rebuilds. Includes detailed torque specifications, tolerances, and diagnostic procedures.
📊 Manual Specifications
File Format
Compatibility:
PC and Mac Compatible
Print Quality
Readability:
High Resolution for clear viewing and printing. Zoom in/out functionality.
Binding Type
Binding:
Digital (Instant Download - PDF)
Paper Type
Print Option:
Printable (Print selected pages or the entire manual).
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G63
Engine Displacement 1:
2.0 Liters (1997cc)
Engine Configuration 1:
Inline 4-cylinder, SOHC
Horsepower 1:
Approx. 98-103 HP (depending on year and emissions)
Torque 1:
Approx. 121-125 lb-ft (depending on year)
Optional Engine
Engine Code 2:
4G53 / 4G54 (G5xB)
Engine Displacement 2:
2.4 Liters (2351cc / 2555cc for G54B)
Engine Configuration 2:
Inline 4-cylinder, SOHC
Horsepower 2:
Approx. 108-116 HP (depending on variant)
Torque 2:
Approx. 130-135 lb-ft (depending on variant)
Fuel System
Fuel Delivery:
Carbureted (early models) and Fuel Injection (later models, EFI)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual
Optional
Transmission Type Optional:
4-Speed Automatic
Features
4Wd System:
Available with Part-Time 4WD with a 2-speed transfer case (4WD models).
📐 Dimensions
Exterior
Wheelbase Shortbed:
Approx. 109.4 inches
Wheelbase Longbed:
Approx. 116.5 inches
Weights
Curb Weight Range:
Approx. 2800 - 3500 lbs (depending on configuration)
🛡️ Safety Features
Ratings
Crash Test Results:
Vehicle safety standards of the era. No specific NHTSA/IIHS ratings are readily available for this specific model/generation.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes. Power assist optional/standard on higher trims.
Passive Features
Seatbelts:
Lap and shoulder belts (front), Lap belts (center, if equipped)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM Radio with Cassette Player (optional).
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was optional on some models, and potentially standard on later ones, particularly on 4WD versions. (Manual will detail if applicable).
Connectivity
Aux Input:
Not typically equipped with factory AUX or USB input.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (depending on usage and oil type).
Engine Coolant Change:
Every 2 years or 30,000 miles.
Transmission Fluid Change:
Manual: Every 30,000-50,000 miles. Automatic: Every 24,000-36,000 miles.
Fluid Specifications
Engine Oil Specification:
API Service SG or higher, SAE 10W-30 or 10W-40 recommended (consult manual for specific temperature ranges).
Coolant Specification:
Ethylene Glycol based antifreeze mixed with distilled water (50/50 ratio).
Transmission Fluid Manual:
API GL-4 gear oil, SAE 75W-90 or 75W-85
Transmission Fluid Automatic:
Dexron II or Dexron III compatible automatic transmission fluid.
Known Issues
Common Problems:
Rust (especially in rocker panels, bed floor, and cab corners), rear main seal leaks (4G63), carburetor issues (early models), clutch wear, suspension component wear (ball joints, tie rods).
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Model Evolution
Previous Generation:
Mitsubishi Mighty Max (pre-1987)
Successor Generation:
Mitsubishi Montero Sport / Dodge Raider (later iterations merged with SUV platforms)
Production
Manufacturing Location:
Japan (primarily)
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for this generation are not prominently documented, the Mitsubishi small truck platform was generally well-regarded for its durability and value in the segment during its production run.
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