Daihatsu Feroza 1987-1998 Workshop Service Manual for Repair
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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza Model Code: F300 Body Style: Compact SUV / Off-road Vehicle Generation Generation: First Generation 👋 Introduction Market Position Market Position: Compact, capable off-road utility vehicle with a focus on affordability and reliability. Competitive Analysis Competitive Analysis: Competed with other compact SUVs and off-roaders of its era, offering a more rugged and utilitarian alternative. Key Features Key Features: Part-time 4WD system, robust chassis, simple and durable mechanicals, good off-road capability for its size. 📋 Manual Details Coverage Areas Covered Years: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Page Count Page Count: 2158 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine, Transmission (Manual & Automatic), Drivetrain (4WD System), Fuel System, Ignition System, Cooling System, Exhaust System, Steering System, Suspension System (Front & Rear), Braking System (Front & Rear), Electrical System (Charging, Starting, Lighting, Accessories), Body & Chassis, Interior Trim, HVAC (Heating, Ventilation, Air Conditioning), Emission Control System, Diagnostic Procedures Procedures Included Procedures Included: Scheduled Maintenance, Routine Inspections, Troubleshooting, Diagnosis, Removal & Installation, Disassembly & Assembly, Repair & Overhaul, Adjustment Procedures, Technical Specifications, Torque Values, Wear Limits, Wiring Diagrams, Exploded Views, Pictorial Diagrams Technical Depth Technical Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and bodywork repair) 📊 Manual Specifications File Format File Format Details: PDF, Searchable text, Bookmarked for easy navigation Print Quality Print Quality: High-resolution, suitable for printing all 2158 pages Binding Type Binding Type: Digital Download (Instant) Paper Type Paper Type: N/A (Digital) Compatibility Compatibility: Windows, Mac, Linux OS; Requires Adobe Reader ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, SOHC (Single Overhead Camshaft) Engine Displacement: 1589 cc (1.6 Liters) Engine Code: 4F32 Performance Horsepower Output: Approx. 76-79 HP @ 5000-5200 RPM (varies slightly by market and specific model year) Torque Output: Approx. 125-128 Nm (92-94 lb-ft) @ 3000-3200 RPM (varies slightly by market and specific model year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Maintenance Ignition System: Distributor-based ignition system Coolant Capacity: Approx. 5.0 Liters 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 3-Speed Automatic Transmission Features Drivetrain Type: Part-time Four-Wheel Drive (4WD) with selectable 2WD/4WD modes and a 2-speed transfer case (High/Low range) Maintenance Manual Transmission Fluid Type: API GL-4, SAE 75W-90 or 80W-90 gear oil Automatic Transmission Fluid Type: Dexron II or equivalent ATF 📐 Dimensions Exterior Length: Approx. 3800 - 3860 mm (varies by body style, e.g., Soft Top vs. Hardtop) Width: Approx. 1690 mm Height: Approx. 1650 - 1700 mm (varies by body style and roof type) Weights Curb Weight: Approx. 1100 - 1250 kg (varies by configuration) Wheels Wheelbase: Approx. 2310 mm Wheel Bolt Pattern: 5x114.3mm (5x4.5 inches) Recommended Tire Size: 205/70R15, 215/75R15 (common sizes, refer to manual for exact specifications) 🛡️ Safety Features Ratings Safety Ratings: N/A (As an older model, official crash test ratings from modern agencies may not be readily available or directly comparable.) Active Features Active Safety Features: Standard 4WD system aids in traction and stability. Passive Features Passive Safety Features: Seat belts (lap and shoulder belts in front, lap belts in rear). Roll bar integrated into the body structure. 💡 Technology Features Infotainment Infotainment System: Basic factory-installed radio/cassette player. Limited to analog systems of the era. Driver Assistance Driver Assistance Features: None beyond standard 4WD functionality. Connectivity Connectivity Options: None (pre-dating widespread vehicle connectivity). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km or 6 months, whichever comes first (refer to manual for exact specifications based on driving conditions). Transmission Fluid Change Interval: Manual: Approx. 40,000-60,000 km. Automatic: Approx. 30,000-40,000 km. Spark Plug Replacement: Refer to manual, typically around 40,000-60,000 km depending on plug type. Fluid Specifications Engine Oil Specification: API SG or SH, SAE 10W-30 or 10W-40 (verify with manual for exact viscosity based on climate). Engine Oil Capacity: Approx. 3.8 Liters (with filter change) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Issues: Rust on body panels and chassis (especially in areas with road salt), wear on suspension bushings, aging rubber seals and hoses, potential for overheating if cooling system is not maintained, clutch wear on manual transmissions. Part Numbers Oil Filter Part Number Example: e.g., Fram PH4312, Wix 51354 (verify with a parts catalog for exact fitment). 📚 Vehicle History Brand Heritage Brand Heritage: Daihatsu, a subsidiary of Toyota, has a long history of producing small, efficient, and durable vehicles, often with a focus on utility and compact designs. Model Evolution Model Evolution: The Feroza (also known as Rocky in some markets) replaced the Daihatsu Rugger and was designed as a compact, lightweight, and capable off-road vehicle. It featured a ladder frame chassis for durability and off-road...
Typically every 5,000-7,500 km or 6 months, whichever comes first (refer to manual for exact specifications based on driving conditions).
Transmission Fluid Change Interval:
Manual: Approx. 40,000-60,000 km. Automatic: Approx. 30,000-40,000 km.
Spark Plug Replacement:
Refer to manual, typically around 40,000-60,000 km depending on plug type.
Fluid Specifications
Engine Oil Specification:
API SG or SH, SAE 10W-30 or 10W-40 (verify with manual for exact viscosity based on climate).
Engine Oil Capacity:
Approx. 3.8 Liters (with filter change)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Issues:
Rust on body panels and chassis (especially in areas with road salt), wear on suspension bushings, aging rubber seals and hoses, potential for overheating if cooling system is not maintained, clutch wear on manual transmissions.
Part Numbers
Oil Filter Part Number Example:
e.g., Fram PH4312, Wix 51354 (verify with a parts catalog for exact fitment).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, efficient, and durable vehicles, often with a focus on utility and compact designs.
Model Evolution
Model Evolution:
The Feroza (also known as Rocky in some markets) replaced the Daihatsu Rugger and was designed as a compact, lightweight, and capable off-road vehicle. It featured a ladder frame chassis for durability and off-road prowess.
Production
Production Period:
1984-2002 (Feroza/Rocky, with the specific model range covered by this manual being 1987-1998)
Manufacturing Locations:
Primarily Japan
🏆 Awards & Recognition
Recognitions
Recognitions:
Generally recognized for its value, off-road capability for its segment, and robustness. Specific awards are not widely documented.