Daihatsu Charade 1987 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Year: 1987 Generation Generation Code: G100/G101 Codes Chassis Codes: G100, G101 Engine Codes Covered: CB23, CB23T Chassis Codes Covered: G100 (FWD), G101 (4WD variant if applicable to market) 👋 Introduction Market Position Market Position: The 1987 Daihatsu Charade was a subcompact car, competing in a segment known for affordability, fuel efficiency, and practicality. It was often positioned as a budget-friendly alternative to larger domestic and Japanese offerings. Competitive Analysis Competitors: Key competitors included the Honda Civic, Toyota Corolla, Nissan Sentra, Ford Festiva (in some markets), and other small economy cars of the era. Key Features Key Features: Known for its compact size, fuel economy, and relatively peppy performance for its class, especially with the optional turbocharged engine. 📋 Manual Details Coverage Areas Coverage Areas: Full Vehicle Service and Repair Page Count Page Count: Detailed page count not specified in product info, but typical for factory service manuals is 500+ pages. Manual Type Manual Type: Factory Service Manual (FSM) Language Language: English Format Format: Likely printed book, potentially available as PDF scan. Media Type: Physical book or digital PDF scan. 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine management Transmission: Manual and Automatic transmission overhaul, operation, and troubleshooting Drivetrain: Front-wheel drive system, axles, CV joints Suspension: Front and rear suspension components, shock absorbers, springs, control arms Steering: Steering gear, column, linkages, power steering system Brakes: Disc and drum brake systems, hydraulic lines, master cylinder, calipers, wheel cylinders, parking brake Electrical: Wiring diagrams, lighting system, starting system, charging system, battery, fuses, relays, accessories Body: Body panels, doors, windows, interior trim, bumpers, glass replacement HVAC: Heating, Ventilation, and Air Conditioning system diagnosis and repair Chassis: Frame and body structural components Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication, tune-ups Diagnostics: Troubleshooting guides, diagnostic charts, symptom-based troubleshooting Repair: Detailed step-by-step repair procedures for all major systems Overhaul: Complete engine, transmission, and differential overhaul procedures Adjustments: Valve adjustments, timing adjustments, clutch adjustments, brake adjustments Torque Specs: Comprehensive torque specifications for all fasteners Wiring Diagrams: Detailed factory-quality wiring schematics for all electrical systems Special Tools: Identification and usage of special tools required for specific repairs Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics. Troubleshooting Charts: Includes detailed troubleshooting charts for common drivability, electrical, and mechanical issues. Component Diagrams: Exploded view diagrams for component identification and reassembly. Performance Tuning: May include basic tuning guidelines for carburetor and ignition, and potential specs for the turbocharged model. 📊 Manual Specifications File Format File Format: Typically Print or PDF. PDF quality can vary; factory originals are usually scanned. Print Quality Print Quality: Original factory manuals are printed on durable paper with clear diagrams. Scanned PDFs may have varying quality. Binding Type Binding Type: Originals typically perfect bound or coil bound for lay-flat use. Paper Type Paper Type: Often coated or heavier stock paper for durability in a workshop environment. Content Organization Content Organization: Typically organized by system, with sections for specifications, diagnostics, removal/installation, and overhaul. ⚙️ Engine Specifications Primary Engine Engine Code: CB23 (carbureted) or CB23T (turbocharged) Engine Type: Inline 3-cylinder, 4-stroke, SOHC Displacement: 993 cc (0.993 L) Performance Horsepower Non Turbo: Approx. 55-60 hp @ 6000 rpm (varies by market and tuning) Horsepower Turbo: Approx. 70-80 hp @ 6000 rpm (varies by market and tuning) Torque Non Turbo: Approx. 75-80 Nm @ 3500 rpm Torque Turbo: Approx. 105-115 Nm @ 3500 rpm Fuel System Fuel Induction: Single Carburetor (e.g., Hitachi DCZ) for non-turbo; Turbocharged with Electronic Fuel Injection (EFI) for turbo models. Fuel Type: Unleaded Gasoline Engine Features Engine Layout: Transverse, Front-wheel drive Block Material: Aluminum Alloy Head Material: Aluminum Alloy Bore X Stroke: 72.0 mm x 81.0 mm (typical) Compression Ratio Non Turbo: Approx. 9.3:1 Compression Ratio Turbo: Approx. 8.5:1 Valve Train: SOHC (Single Overhead Camshaft) per cylinder bank 🔧 Transmission Standard Transmission Type Std: 4-speed Manual Optional Transmission Type Opt: 3-speed Automatic Features Clutch Type: Dry, single plate, diaphragm spring (for manual) Gear Ratios Manual: Specific ratios detailed in manual, but typically geared for fuel economy. Example: 1st: 3.454, 2nd: 2.143, 3rd: 1.348, 4th: 0.903, Reverse: 3.100, Final Drive: 4.067 Transmission Fluid Manual: API GL-4 SAE 75W-90 or SAE 80W-90 gear oil Transmission Fluid Automatic: Dexron III/Mercon equivalent (e.g., ATF Type T-III) 📐 Dimensions Exterior Length: Approx. 3,685 mm (145.1 in) Width: Approx. 1,595 mm (62.8 in) Height: Approx. 1,370 mm (53.9 in) Wheelbase: Approx. 2,300 mm (90.6 in) Ground Clearance: Typically around 150 mm (5.9 in) Weights Curb Weight: Approx. 750-850 kg (1650-1870 lbs) depending on trim and transmission Gross Vehicle Weight Rating: Detailed GVWR not readily available, consult manual. Cargo Cargo Volume: Limited, typical of subcompact hatchbacks. Exact figures not readily available. 🛡️ Safety Features Ratings NHTSA Rating: No...
G100 (FWD), G101 (4WD variant if applicable to market)
👋 Introduction
Market Position
Market Position:
The 1987 Daihatsu Charade was a subcompact car, competing in a segment known for affordability, fuel efficiency, and practicality. It was often positioned as a budget-friendly alternative to larger domestic and Japanese offerings.
Competitive Analysis
Competitors:
Key competitors included the Honda Civic, Toyota Corolla, Nissan Sentra, Ford Festiva (in some markets), and other small economy cars of the era.
Key Features
Key Features:
Known for its compact size, fuel economy, and relatively peppy performance for its class, especially with the optional turbocharged engine.
📋 Manual Details
Coverage Areas
Coverage Areas:
Full Vehicle Service and Repair
Page Count
Page Count:
Detailed page count not specified in product info, but typical for factory service manuals is 500+ pages.
Manual Type
Manual Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Likely printed book, potentially available as PDF scan.
Comprehensive torque specifications for all fasteners
Wiring Diagrams:
Detailed factory-quality wiring schematics for all electrical systems
Special Tools:
Identification and usage of special tools required for specific repairs
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics.
Troubleshooting Charts:
Includes detailed troubleshooting charts for common drivability, electrical, and mechanical issues.
Component Diagrams:
Exploded view diagrams for component identification and reassembly.
Performance Tuning:
May include basic tuning guidelines for carburetor and ignition, and potential specs for the turbocharged model.
📊 Manual Specifications
File Format
File Format:
Typically Print or PDF. PDF quality can vary; factory originals are usually scanned.
Print Quality
Print Quality:
Original factory manuals are printed on durable paper with clear diagrams. Scanned PDFs may have varying quality.
Binding Type
Binding Type:
Originals typically perfect bound or coil bound for lay-flat use.
Paper Type
Paper Type:
Often coated or heavier stock paper for durability in a workshop environment.
Content Organization
Content Organization:
Typically organized by system, with sections for specifications, diagnostics, removal/installation, and overhaul.
⚙️ Engine Specifications
Primary Engine
Engine Code:
CB23 (carbureted) or CB23T (turbocharged)
Engine Type:
Inline 3-cylinder, 4-stroke, SOHC
Displacement:
993 cc (0.993 L)
Performance
Horsepower Non Turbo:
Approx. 55-60 hp @ 6000 rpm (varies by market and tuning)
Horsepower Turbo:
Approx. 70-80 hp @ 6000 rpm (varies by market and tuning)
Torque Non Turbo:
Approx. 75-80 Nm @ 3500 rpm
Torque Turbo:
Approx. 105-115 Nm @ 3500 rpm
Fuel System
Fuel Induction:
Single Carburetor (e.g., Hitachi DCZ) for non-turbo; Turbocharged with Electronic Fuel Injection (EFI) for turbo models.
Fuel Type:
Unleaded Gasoline
Engine Features
Engine Layout:
Transverse, Front-wheel drive
Block Material:
Aluminum Alloy
Head Material:
Aluminum Alloy
Bore X Stroke:
72.0 mm x 81.0 mm (typical)
Compression Ratio Non Turbo:
Approx. 9.3:1
Compression Ratio Turbo:
Approx. 8.5:1
Valve Train:
SOHC (Single Overhead Camshaft) per cylinder bank
🔧 Transmission
Standard
Transmission Type Std:
4-speed Manual
Optional
Transmission Type Opt:
3-speed Automatic
Features
Clutch Type:
Dry, single plate, diaphragm spring (for manual)
Gear Ratios Manual:
Specific ratios detailed in manual, but typically geared for fuel economy. Example: 1st: 3.454, 2nd: 2.143, 3rd: 1.348, 4th: 0.903, Reverse: 3.100, Final Drive: 4.067
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or SAE 80W-90 gear oil
Transmission Fluid Automatic:
Dexron III/Mercon equivalent (e.g., ATF Type T-III)
📐 Dimensions
Exterior
Length:
Approx. 3,685 mm (145.1 in)
Width:
Approx. 1,595 mm (62.8 in)
Height:
Approx. 1,370 mm (53.9 in)
Wheelbase:
Approx. 2,300 mm (90.6 in)
Ground Clearance:
Typically around 150 mm (5.9 in)
Weights
Curb Weight:
Approx. 750-850 kg (1650-1870 lbs) depending on trim and transmission
Gross Vehicle Weight Rating:
Detailed GVWR not readily available, consult manual.
Cargo
Cargo Volume:
Limited, typical of subcompact hatchbacks. Exact figures not readily available.
🛡️ Safety Features
Ratings
NHTSA Rating:
No specific NHTSA ratings readily available for this model year/region. Safety standards were less stringent then.
Active Features
Active Safety:
Front disc brakes, Rear drum brakes. Anti-roll bar (front) typically standard.
Passive Features
Passive Safety:
3-point seatbelts (front), 2-point lap belts (rear), reinforced body structure for the era.
Child Safety:
No ISOFIX or LATCH system.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio, cassette player. Manual covers any factory-installed audio systems.
Driver Assistance
Driver Assistance Features:
None typically. ABS was a rare option on very late models or specific markets, not standard.
Connectivity
Connectivity Features:
No modern connectivity features (Bluetooth, USB, etc.).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km (3,000-4,500 miles) or 6 months, whichever comes first.
Air Filter Replacement:
Inspect every 10,000 km (6,000 miles), replace as needed or annually.
Spark Plug Replacement:
Refer to manual for specific type. Typically replaced every 20,000-40,000 km (12,000-25,000 miles) depending on plug type.
Timing Belt Replacement:
Crucial! 100,000 km (60,000 miles) or 5-7 years. Failure can cause catastrophic engine damage (interference engine).
Fluid Specifications
Engine Oil Spec:
API SG or SH, SAE 10W-30 or 10W-40 (consult manual for climate variations).
Coolant Spec:
Ethylene glycol-based coolant with corrosion inhibitors. Mix 50/50 with distilled water. Capacity approx. 4.0-4.5 liters.
Brake Fluid Spec:
DOT 3 or DOT 4.
Oil Capacity Engine:
Approx. 3.0-3.5 liters (with filter change), refer to manual for exact capacity.
Known Issues
Known Issues:
Timing belt failure (if not replaced on schedule), carburetor issues (clogging, tuning), aging electrical components (wiring harness degradation, corrosion), potential rust on body panels, worn suspension bushings, clutch wear.
Maintenance Tip Timing Belt:
Strict adherence to timing belt replacement schedule is paramount due to interference engine design.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Daihatsu, a subsidiary of Toyota, has a long history in automotive manufacturing, often focusing on small, efficient vehicles and Kei cars in its domestic Japanese market.
Model Evolution
Model Evolution Third Gen:
The 1987 model is part of the third generation (G100/G101), introduced in late 1986. It featured a more modern, aerodynamic design compared to its predecessor and offered new engine options, including the turbocharged variant.
Production
Production Years:
Third generation: 1986-1994
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Awards:
Specific awards for the 1987 Daihatsu Charade are not widely documented. Its market success was more based on value and fuel economy than accolades.