BMW 7 Series 735iL 1988-1994 Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 7 Series Sub Model: 735iL Model Years Covered: 1988-1994 Codes Chassis Code: E32 👋 Introduction Market Position Segment: Full-size Luxury Sedan Target Audience: Discerning buyers prioritizing comfort, performance, and advanced engineering Competitive Analysis Key Competitors: Mercedes-Benz S-Class, Lexus LS, Jaguar XJ Key Features Vehicle Strengths: Refined ride, powerful engine, sophisticated technology for its era, exceptional build quality Manual Value Proposition: Empowers owners and independent mechanics with factory-level diagnostic and repair information, reducing reliance on expensive dealership services. 📋 Manual Details Coverage Areas Primary Focus: Comprehensive Service and Repair Engine Coverage: 3.5L Inline-6 (M30B35) Transmission Coverage: 4-speed Automatic (Getrag/ZF) & 5-speed Manual (Getrag) Electrical System: Full Wiring Diagrams, ECU Diagnostics, Component Testing Body And Chassis: Body Panels, Frame, Suspension, Steering, Brakes Page Count Estimated Pages: 1000+ Manual Type Type: Official Factory Service Manual Content Level: Professional Technician Level Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, tuning, lubrication, cooling, fuel delivery, exhaust Engine Management: Motronic engine management system (M1.2/M1.3), sensor diagnostics, actuator testing, idle control Transmission: Automatic and Manual transmission overhaul, maintenance, clutch systems, torque converter Suspension And Steering: Front and rear suspension components, strut replacement, power steering system repair, alignment specifications Brakes: ABS system diagnostics and repair, hydraulic system, brake pad and rotor replacement, parking brake Electrical: Starter, alternator, battery, lighting systems, climate control electronics, power windows, central locking Bodywork And Interior: Panel removal, door mechanisms, interior trim, convertible top operation (if applicable), rust repair guidance Heating Ventilation And Air Conditioning: HVAC system diagnosis, refrigerant handling, blower motor, climate control module Procedures Included Maintenance Tasks: Oil changes, filter replacements, spark plug servicing, belt tensioning, fluid checks and top-offs Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon issues Repair Procedures: Detailed instructions for component replacement and overhaul Diagnostic Procedures: On-board diagnostics (OBD) interpretation, fault code reading and clearing Wiring Diagrams: Complete, detailed electrical schematics for all vehicle systems Torque Specifications: Precise torque values for all critical fasteners Technical Depth Diagnostic Capabilities: Advanced diagnostic routines for engine management, ABS, and other electronic systems Rebuild Procedures: Complete engine and transmission rebuild instructions Special Tools: Identification and usage of BMW-specific special tools 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (text-based) Printable: Yes Print Quality Image Resolution: High (suitable for detailed diagrams) Binding Type Physical Format Equivalent: Comb-bound or Spiral-bound (for ease of use in a workshop environment) Paper Type Physical Format Equivalent: Durable, coated paper suitable for workshop conditions ⚙️ Engine Specifications Primary Engine Engine Code: M30B35 Configuration: Inline 6-cylinder, DOHC Displacement: 3.430 cc (3.5 Liters) Bore X Stroke: 92 mm x 86 mm Compression Ratio: 8.0:1 or 10.0:1 (depending on market/specific tune) Performance Horsepower: 208 hp @ 5700 rpm (approximate, may vary slightly by market) Torque: 305 Nm (225 lb-ft) @ 4000 rpm (approximate, may vary slightly by market) Fuel System Fuel Delivery: Bosch Motronic fuel injection (M1.2/M1.3) Fuel Type: Unleaded Gasoline (Premium) Ignition System: Distributorless ignition (DIS) or single ignition coil with distributor (early models) 🔧 Transmission Standard Type: 4-Speed Automatic (ZF 4HP22) Optional Type: 5-Speed Manual (Getrag 265) Features Automatic Modes: Standard, Sport, Economy modes Manual Clutch: Hydraulically actuated single dry plate clutch Fluid Specifications Automatic Transmission Fluid: BMW ATF LT-3 (or equivalent like Dexron III/Mercon) Manual Transmission Fluid: GL-4 Hypoid Gear Oil (e.g., 75W-90) 📐 Dimensions Exterior Length: 5024 mm (197.8 in) Width: 1800 mm (70.9 in) Height: 1400 mm (55.1 in) Wheelbase: 2974 mm (117.1 in) Weights Curb Weight: 1700 - 1850 kg (3750 - 4080 lbs, depending on equipment) 🛡️ Safety Features Ratings Crash Test Era: Prior to standardized global NCAP testing, safety was based on internal BMW standards and real-world data. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional ASC (Automatic Stability Control) on later models Passive Features Airbags: Driver airbag standard from mid-cycle refresh; Passenger airbag optional/standard on later models Seatbelts: Pre-tensioning front seatbelts Body Structure: Reinforced safety cage, crumple zones 💡 Technology Features Infotainment Audio System: High-fidelity sound system, often with premium brands like Nakamichi or Harman Kardon in later models. Navigation: Optional early generation navigation system (e.g., on-board computer with map display). Driver Assistance Cruise Control: Standard electronic cruise control. Parking Assist: Optional rear parking sensors (Park Distance Control) on later models. Connectivity Phone Integration: Optional integrated car phone systems in later models. 🔧 Maintenance Service Intervals Oil Change: Every 10,000 - 15,000 km (6,000 - 10,000 miles) or annually, whichever comes first. Coolant Flush: Every 2-3 years or 40,000 - 60,000 km (25,000 - 37,000 miles) Spark Plugs: Every 40,000 - 60,000 km (25,000 - 37,000 miles), depending on plug type Brake Fluid Flush: Every 2 years Fluid Specifications Engine Oil Capacity: 6.5 Liters (approx. 6.9 US quarts) with filter Engine Oil Viscosity: 10W-40 or 15W-50 (depending on climate), meeting...