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BMW 735i 735iL 1988-1994 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 735i / 735iL Model Code: E32 Generation Generation Designation: E32 Codes Engine Codes: M30B35 👋 Introduction Market Position Segment: Full-size Luxury Sedan Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops specializing in European vehicles. Competitive Analysis Key Competitors: Mercedes-Benz S-Class (W126/W140), Lexus LS 400, Jaguar XJ Key Features Vehicle Highlights: Renowned for smooth ride, refined engineering, advanced (for its era) technology, and luxurious interior. Manual Value Proposition: Provides the detailed technical information necessary to maintain and repair the sophisticated E32 chassis, saving on dealership service costs. 📋 Manual Details Coverage Areas Covered Years: 1988, 1989, 1990, 1991, 1992, 1993, 1994 Covered Models: 735i, 735iL Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Full Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (M30B35), Fuel System, Ignition System, Cooling System, Exhaust System, Transmission (Automatic) Chassis: Suspension (Front/Rear), Steering System, Drivetrain (Rear Wheel Drive), Brakes (Front/Rear) Electrical: Wiring Diagrams, Lighting System, Instrumentation, Power Accessories, Climate Control Electronics, Engine Management Electronics Body And Interior: Body Panels, Doors, Windows, Seats, Trim, HVAC System Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Changes, Tune-ups Diagnostics And Troubleshooting: Fault Code Interpretation, Symptom-Based Troubleshooting, Component Testing Repair And Rebuild: Engine Overhaul, Transmission Overhaul, Suspension Component Replacement, Brake System Repairs, Electrical Component Replacement Specifications And Tolerances: Torque Specifications, Clearance Measurements, Component Dimensions Technical Depth Depth: Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics. 📊 Manual Specifications File Format File Quality: High-resolution scans, clear text, searchable content. Printable: Yes, all pages are printable. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-Cylinder, DOHC Displacement: 3.430 cc (3.4 Liters) Bore X Stroke: 92.0 mm x 86.0 mm Compression Ratio: 8.5:1 Performance Horsepower: 208 hp @ 5700 rpm (approx.) Torque: 290 Nm (214 lb-ft) @ 4000 rpm (approx.) Fuel System Fuel Delivery: Bosch Motronic Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Premium Recommended) Engine Management Ignition System: Distributorless Ignition System (DIS) or Distributor-based depending on specific model year/market 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (ZF 4HP22) Optional Optional Transmission: 5-Speed Manual (Getrag 265/5 - rare on 735i) Features Transmission Fluid Type: Dexron III (or equivalent) Transmission Fluid Capacity: Approx. 9.0 Liters (dry fill), 4.5 Liters (refill) 📐 Dimensions Exterior Wheelbase 735I: 2830 mm (111.4 in) Wheelbase 735Il: 3070 mm (120.9 in) Length 735I: 4970 mm (195.7 in) Length 735Il: 5125 mm (201.8 in) Weights Curb Weight 735I: 1720 kg (3792 lbs) (approx.) Curb Weight 735Il: 1770 kg (3902 lbs) (approx.) Gross Vehicle Weight Rating: 2300 kg (approx.) Wheel Bolt Pattern: 5x120 Wheel Size: 15x7.0J (standard), 16" optional Tire Size: 205/65 R15 (standard), 225/60 R15 optional 🛡️ Safety Features Ratings Safety Ratings Era: Vehicle safety standards varied significantly during this period. Specific crash test ratings from modern agencies are not directly comparable. Active Features Active Safety Features: Anti-lock Braking System (ABS) standard, Power-Assisted Steering Passive Features Passive Safety Features: Reinforced passenger cell, Crumple zones, Driver and passenger airbags (later models), Seatbelt pre-tensioners 💡 Technology Features Infotainment Infotainment Features: Premium sound system (e.g., Nakamichi), Cassette player, Optional CD player (later models), Analog climate controls. Driver Assistance Driver Assistance Features: Cruise Control, Optional Traction Control System (ASC/ASC+T in later models). Connectivity Connectivity Options: None (era-appropriate), focusing on in-car comfort and functionality. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000-15,000 km or 12 months, whichever comes first (using synthetic oil). Coolant Flush Interval: Every 2-3 years or 50,000 km Spark Plug Replacement: Every 50,000-100,000 km depending on plug type. Fluid Specifications Engine Oil Specification: API SG or higher, SAE 10W-40 or 5W-40 (synthetic recommended) Engine Oil Capacity: 6.5 Liters (6.9 US Quarts) Coolant Type: BMW Antifreeze/Coolant (Blue) or equivalent ethylene glycol based with corrosion inhibitors. Brake Fluid Type: DOT 4 Known Issues Common Problems Engine: Head gasket leaks, Oil pan gasket leaks, Idle control valve issues, Cooling system hose degradation. Common Problems Electrical: Gauge cluster failures, Door lock actuator failures, Climate control module issues, Wiring harness degradation (especially in engine bay). Common Problems Chassis: Front suspension component wear (ball joints, control arm bushings), Rear differential leaks, Power steering pump leaks. 📚 Vehicle History Brand Heritage Bmw Heritage: BMW has a long-standing reputation for producing driver-focused luxury vehicles with advanced engineering and performance. Model Evolution E32 Introduction: The E32 generation replaced the E23 and was introduced in 1986, featuring a significant redesign and technological advancements. E32 Updates: Facelifted in 1994 with minor styling changes and updated electronics. Production Production Period: 1986-1994 Manufacturing Location: Germany 🏆 Awards & Recognition Recognitions Vehicle Awards: While not typically focused on individual awards, the E32 was widely recognized for its engineering...
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BMW 735i 735iL 1988-1994 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
735i / 735iL
Model Code:
E32
Generation
Generation Designation:
E32
Codes
Engine Codes:
M30B35
👋 Introduction
Market Position
Segment:
Full-size Luxury Sedan
Target Audience:
Owners seeking to perform their own maintenance and repairs, independent repair shops specializing in European vehicles.
Competitive Analysis
Key Competitors:
Mercedes-Benz S-Class (W126/W140), Lexus LS 400, Jaguar XJ
Key Features
Vehicle Highlights:
Renowned for smooth ride, refined engineering, advanced (for its era) technology, and luxurious interior.
Manual Value Proposition:
Provides the detailed technical information necessary to maintain and repair the sophisticated E32 chassis, saving on dealership service costs.
📋 Manual Details
Coverage Areas
Covered Years:
1988, 1989, 1990, 1991, 1992, 1993, 1994
Covered Models:
735i, 735iL
Page Count
Estimated Page Count:
1000+
Manual Type
Manual Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (M30B35), Fuel System, Ignition System, Cooling System, Exhaust System, Transmission (Automatic)
Chassis:
Suspension (Front/Rear), Steering System, Drivetrain (Rear Wheel Drive), Brakes (Front/Rear)
Electrical:
Wiring Diagrams, Lighting System, Instrumentation, Power Accessories, Climate Control Electronics, Engine Management Electronics
Body And Interior:
Body Panels, Doors, Windows, Seats, Trim, HVAC System
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Changes, Tune-ups
Diagnostics And Troubleshooting:
Fault Code Interpretation, Symptom-Based Troubleshooting, Component Testing
Repair And Rebuild:
Engine Overhaul, Transmission Overhaul, Suspension Component Replacement, Brake System Repairs, Electrical Component Replacement
Specifications And Tolerances:
Torque Specifications, Clearance Measurements, Component Dimensions
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics.
📊 Manual Specifications
File Format
File Quality:
High-resolution scans, clear text, searchable content.
Printable:
Yes, all pages are printable.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-Cylinder, DOHC
Displacement:
3.430 cc (3.4 Liters)
Bore X Stroke:
92.0 mm x 86.0 mm
Compression Ratio:
8.5:1
Performance
Horsepower:
208 hp @ 5700 rpm (approx.)
Torque:
290 Nm (214 lb-ft) @ 4000 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Premium Recommended)
Engine Management
Ignition System:
Distributorless Ignition System (DIS) or Distributor-based depending on specific model year/market
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic (ZF 4HP22)
Optional
Optional Transmission:
5-Speed Manual (Getrag 265/5 - rare on 735i)
Features
Transmission Fluid Type:
Dexron III (or equivalent)
Transmission Fluid Capacity:
Approx. 9.0 Liters (dry fill), 4.5 Liters (refill)
📐 Dimensions
Exterior
Wheelbase 735I:
2830 mm (111.4 in)
Wheelbase 735Il:
3070 mm (120.9 in)
Length 735I:
4970 mm (195.7 in)
Length 735Il:
5125 mm (201.8 in)
Weights
Curb Weight 735I:
1720 kg (3792 lbs) (approx.)
Curb Weight 735Il:
1770 kg (3902 lbs) (approx.)
Gross Vehicle Weight Rating:
2300 kg (approx.)
Wheel Bolt Pattern:
5x120
Wheel Size:
15x7.0J (standard), 16" optional
Tire Size:
205/65 R15 (standard), 225/60 R15 optional
🛡️ Safety Features
Ratings
Safety Ratings Era:
Vehicle safety standards varied significantly during this period. Specific crash test ratings from modern agencies are not directly comparable.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) standard, Power-Assisted Steering
Passive Features
Passive Safety Features:
Reinforced passenger cell, Crumple zones, Driver and passenger airbags (later models), Seatbelt pre-tensioners
💡 Technology Features
Infotainment
Infotainment Features:
Premium sound system (e.g., Nakamichi), Cassette player, Optional CD player (later models), Analog climate controls.
Driver Assistance
Driver Assistance Features:
Cruise Control, Optional Traction Control System (ASC/ASC+T in later models).
Connectivity
Connectivity Options:
None (era-appropriate), focusing on in-car comfort and functionality.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000-15,000 km or 12 months, whichever comes first (using synthetic oil).
Coolant Flush Interval:
Every 2-3 years or 50,000 km
Spark Plug Replacement:
Every 50,000-100,000 km depending on plug type.
Fluid Specifications
Engine Oil Specification:
API SG or higher, SAE 10W-40 or 5W-40 (synthetic recommended)
Engine Oil Capacity:
6.5 Liters (6.9 US Quarts)
Coolant Type:
BMW Antifreeze/Coolant (Blue) or equivalent ethylene glycol based with corrosion inhibitors.
Brake Fluid Type:
DOT 4
Known Issues
Common Problems Engine:
Head gasket leaks, Oil pan gasket leaks, Idle control valve issues, Cooling system hose degradation.
Common Problems Electrical:
Gauge cluster failures, Door lock actuator failures, Climate control module issues, Wiring harness degradation (especially in engine bay).
Common Problems Chassis:
Front suspension component wear (ball joints, control arm bushings), Rear differential leaks, Power steering pump leaks.
📚 Vehicle History
Brand Heritage
Bmw Heritage:
BMW has a long-standing reputation for producing driver-focused luxury vehicles with advanced engineering and performance.
Model Evolution
E32 Introduction:
The E32 generation replaced the E23 and was introduced in 1986, featuring a significant redesign and technological advancements.
E32 Updates:
Facelifted in 1994 with minor styling changes and updated electronics.
Production
Production Period:
1986-1994
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
While not typically focused on individual awards, the E32 was widely recognized for its engineering prowess and luxury appointments, setting benchmarks for its segment.
Ratings
Automotive Press Reviews:
Consistently praised by automotive journalists for its driving dynamics, build quality, and advanced features for its time.
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