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Jeep Cherokee XJ 1988-1995 Service & Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: XJ Years Covered: 1988-1995 Codes Vin Prefix Examples: 1J4FZ 👋 Introduction Market Position Vehicle Market Segment: Compact SUV, capable off-roader Competitive Analysis Key Competitors Era: Bronco II, Toyota 4Runner, Nissan Pathfinder, Mitsubishi Montero Key Features Vehicle Selling Points: Renowned off-road capability, durable Uniframe construction, legendary 4.0L inline-six engine, practical size, strong aftermarket support. 📋 Manual Details Coverage Areas Manual Coverage Overview: Comprehensive service and repair coverage for all aspects of the Jeep Cherokee XJ 1988-1995 models. Page Count Estimated Page Count: 800+ Manual Type Manual Type: Factory Authorized Service & Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain Systems: Engine (4.0L I6, 2.5L I4), Transmission (AX-4, AX-15, AW4, NP231, NP242), Drivetrain (4WD, 2WD systems, differentials, axles, driveshafts) Chassis Systems: Suspension (leaf spring rear, coil spring front), Steering (power steering, steering column), Brakes (front disc, rear drum/disc, ABS diagnostics), Wheels and Tires Electrical Systems: Wiring diagrams, ignition system, starting system, charging system, lighting, instrumentation, power accessories, diagnostics of all electrical components. Body And Trim: Exterior body panels, interior trim, doors, windows, glass, seats, HVAC (heating, ventilation, air conditioning), body repair procedures. Procedures Included Maintenance Procedures: Oil change, fluid checks and changes, filter replacements, spark plug service, belt replacement, lubrication points. Repair Procedures: Engine overhaul, transmission rebuild, brake system repair, suspension component replacement, steering system repair, electrical component troubleshooting and replacement. Diagnostic Procedures: Troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs) explanation and clearing procedures, component testing procedures. Technical Specifications: Detailed torque specifications, clearances, tolerances, electrical specifications, fluid capacities, and component data. Technical Depth Depth Of Coverage: From basic owner maintenance tasks to complete engine and transmission overhauls, electrical system diagnostics, and body repair. 📊 Manual Specifications File Format File Format: PDF (Searchable and Printable) Print Quality Print Quality: High-resolution scans of original factory documentation, ensuring clarity of diagrams and text. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 4.0L (3956 cc) Engine 1 Configuration: Inline 6-cylinder, Overhead Valve (OHV) Engine 1 Fuel Delivery: Multi-point Fuel Injection (MPI) Engine 1 Horsepower Range: 170-190 hp (depending on year and specific tune) Engine 1 Torque Range: 220-245 lb-ft (depending on year and specific tune) Secondary Engine Engine 2 Displacement: 2.5L (2469 cc) Engine 2 Configuration: Inline 4-cylinder, Overhead Valve (OHV) Engine 2 Fuel Delivery: Throttle Body Injection (TBI) early years, MPI later years Engine 2 Horsepower: 125 hp (approx.) Engine 2 Torque: 160 lb-ft (approx.) Performance Compression Ratio 4.0L: 8.7:1 Fuel System Fuel Type Required: Unleaded gasoline Fuel Tank Capacity: 20 US gallons (75.7 L) 🔧 Transmission Standard Standard Transmission Early: 5-Speed Manual (AX-4, AX-15) Optional Optional Transmission: 4-Speed Automatic (AW4) Features Transfer Case Options: Command-Trac (NP231) 2-speed part-time 4WD, Select-Trac (NP242) 2-speed full-time/part-time 4WD Manual Transmission Fluid Spec: AX-4/AX-15: Mopar Manual Transmission Lubricant or equivalent (API GL-5, SAE 75W-90) Automatic Transmission Fluid Spec: AW4: ATF+4 (Mopar MS-9602) or Dexron III/Mercon compatible 📐 Dimensions Exterior Wheelbase: 101.4 inches (2576 mm) Length: 167.4 - 172.5 inches (4252 - 4382 mm) (depending on bumper style) Width: 69.2 - 70.0 inches (1758 - 1778 mm) Height: 62.5 - 65.3 inches (1588 - 1659 mm) Interior Passenger Volume: 96.1 cu ft (2721 L) Cargo Cargo Volume Behind Rear Seat: 30.5 cu ft (864 L) Cargo Volume Max Seats Folded: 71.3 cu ft (2019 L) Weights Curb Weight Range: 3,200 - 3,700 lbs (1451 - 1678 kg) Gross Vehicle Weight Rating Gvwr: 4,500 - 5,000 lbs (2041 - 2268 kg) 🛡️ Safety Features Ratings NHTSA Crash Test Ratings Era: Variable by year and testing methodology; typically 3-4 star for frontal impacts. Active Features Active Safety Features: Four-wheel Anti-lock Braking System (ABS) available on some models, especially later years. Passive Features Passive Safety Features: Seat belts (front, rear), crumple zones (limited by design era), reinforced passenger cage. 💡 Technology Features Infotainment Infotainment Features Era: Basic AM/FM radio, cassette player, optional CD player (later years), manual climate controls. Driver Assistance Driver Assistance Features: Limited to ABS on later models. No electronic stability control or advanced driver-assistance systems (ADAS). Connectivity Connectivity Features: N/A (No factory Bluetooth or USB ports). 🔧 Maintenance Service Intervals Oil Change Interval Engine Oil: Every 3,000 miles (or 3 months) for conventional oil, 5,000-7,500 miles for synthetic oil (consult manual for exact recommendation). Engine Coolant Flush Interval: Every 30,000 - 50,000 miles or 2-3 years. Transmission Fluid Change Interval: Every 30,000 - 60,000 miles (depending on usage and transmission type). Differential Fluid Change Interval: Every 30,000 - 50,000 miles. Fluid Specifications Engine Oil Specification: SAE 10W-30 or 10W-40 (check owner's manual for precise recommendation based on temperature). Coolant Specification: Mopar Antifreeze/Coolant (HOAT) or equivalent (e.g., Zerex G-05) mixed 50/50 with distilled water....
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Jeep Cherokee XJ 1988-1995 Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee
Model Code:
XJ
Years Covered:
1988-1995
Codes
Vin Prefix Examples:
1J4FZ
👋 Introduction
Market Position
Vehicle Market Segment:
Compact SUV, capable off-roader
Competitive Analysis
Key Competitors Era:
Bronco II, Toyota 4Runner, Nissan Pathfinder, Mitsubishi Montero
Key Features
Vehicle Selling Points:
Renowned off-road capability, durable Uniframe construction, legendary 4.0L inline-six engine, practical size, strong aftermarket support.
📋 Manual Details
Coverage Areas
Manual Coverage Overview:
Comprehensive service and repair coverage for all aspects of the Jeep Cherokee XJ 1988-1995 models.
Page Count
Estimated Page Count:
800+
Manual Type
Manual Type:
Factory Authorized Service & Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain Systems:
Engine (4.0L I6, 2.5L I4), Transmission (AX-4, AX-15, AW4, NP231, NP242), Drivetrain (4WD, 2WD systems, differentials, axles, driveshafts)
Chassis Systems:
Suspension (leaf spring rear, coil spring front), Steering (power steering, steering column), Brakes (front disc, rear drum/disc, ABS diagnostics), Wheels and Tires
Electrical Systems:
Wiring diagrams, ignition system, starting system, charging system, lighting, instrumentation, power accessories, diagnostics of all electrical components.
Body And Trim:
Exterior body panels, interior trim, doors, windows, glass, seats, HVAC (heating, ventilation, air conditioning), body repair procedures.
Procedures Included
Maintenance Procedures:
Oil change, fluid checks and changes, filter replacements, spark plug service, belt replacement, lubrication points.
Repair Procedures:
Engine overhaul, transmission rebuild, brake system repair, suspension component replacement, steering system repair, electrical component troubleshooting and replacement.
Diagnostic Procedures:
Troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs) explanation and clearing procedures, component testing procedures.
Technical Specifications:
Detailed torque specifications, clearances, tolerances, electrical specifications, fluid capacities, and component data.
Technical Depth
Depth Of Coverage:
From basic owner maintenance tasks to complete engine and transmission overhauls, electrical system diagnostics, and body repair.
📊 Manual Specifications
File Format
File Format:
PDF (Searchable and Printable)
Print Quality
Print Quality:
High-resolution scans of original factory documentation, ensuring clarity of diagrams and text.
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
4.0L (3956 cc)
Engine 1 Configuration:
Inline 6-cylinder, Overhead Valve (OHV)
Engine 1 Fuel Delivery:
Multi-point Fuel Injection (MPI)
Engine 1 Horsepower Range:
170-190 hp (depending on year and specific tune)
Engine 1 Torque Range:
220-245 lb-ft (depending on year and specific tune)
Secondary Engine
Engine 2 Displacement:
2.5L (2469 cc)
Engine 2 Configuration:
Inline 4-cylinder, Overhead Valve (OHV)
Engine 2 Fuel Delivery:
Throttle Body Injection (TBI) early years, MPI later years
Engine 2 Horsepower:
125 hp (approx.)
Engine 2 Torque:
160 lb-ft (approx.)
Performance
Compression Ratio 4.0L:
8.7:1
Fuel System
Fuel Type Required:
Unleaded gasoline
Fuel Tank Capacity:
20 US gallons (75.7 L)
🔧 Transmission
Standard
Standard Transmission Early:
5-Speed Manual (AX-4, AX-15)
Optional
Optional Transmission:
4-Speed Automatic (AW4)
Features
Transfer Case Options:
Command-Trac (NP231) 2-speed part-time 4WD, Select-Trac (NP242) 2-speed full-time/part-time 4WD
Manual Transmission Fluid Spec:
AX-4/AX-15: Mopar Manual Transmission Lubricant or equivalent (API GL-5, SAE 75W-90)
Automatic Transmission Fluid Spec:
AW4: ATF+4 (Mopar MS-9602) or Dexron III/Mercon compatible
📐 Dimensions
Exterior
Wheelbase:
101.4 inches (2576 mm)
Length:
167.4 - 172.5 inches (4252 - 4382 mm) (depending on bumper style)
Width:
69.2 - 70.0 inches (1758 - 1778 mm)
Height:
62.5 - 65.3 inches (1588 - 1659 mm)
Interior
Passenger Volume:
96.1 cu ft (2721 L)
Cargo
Cargo Volume Behind Rear Seat:
30.5 cu ft (864 L)
Cargo Volume Max Seats Folded:
71.3 cu ft (2019 L)
Weights
Curb Weight Range:
3,200 - 3,700 lbs (1451 - 1678 kg)
Gross Vehicle Weight Rating Gvwr:
4,500 - 5,000 lbs (2041 - 2268 kg)
🛡️ Safety Features
Ratings
NHTSA Crash Test Ratings Era:
Variable by year and testing methodology; typically 3-4 star for frontal impacts.
Active Features
Active Safety Features:
Four-wheel Anti-lock Braking System (ABS) available on some models, especially later years.
Passive Features
Passive Safety Features:
Seat belts (front, rear), crumple zones (limited by design era), reinforced passenger cage.
💡 Technology Features
Infotainment
Infotainment Features Era:
Basic AM/FM radio, cassette player, optional CD player (later years), manual climate controls.
Driver Assistance
Driver Assistance Features:
Limited to ABS on later models. No electronic stability control or advanced driver-assistance systems (ADAS).
Connectivity
Connectivity Features:
N/A (No factory Bluetooth or USB ports).
🔧 Maintenance
Service Intervals
Oil Change Interval Engine Oil:
Every 3,000 miles (or 3 months) for conventional oil, 5,000-7,500 miles for synthetic oil (consult manual for exact recommendation).
Engine Coolant Flush Interval:
Every 30,000 - 50,000 miles or 2-3 years.
Transmission Fluid Change Interval:
Every 30,000 - 60,000 miles (depending on usage and transmission type).
Differential Fluid Change Interval:
Every 30,000 - 50,000 miles.
Fluid Specifications
Engine Oil Specification:
SAE 10W-30 or 10W-40 (check owner's manual for precise recommendation based on temperature).
Coolant Specification:
Mopar Antifreeze/Coolant (HOAT) or equivalent (e.g., Zerex G-05) mixed 50/50 with distilled water.
Brake Fluid Specification:
DOT 3
Power Steering Fluid Specification:
Mopar Power Steering Fluid or Dexron III/Mercon compatible ATF.
Known Issues
Common Engine Issues:
Cracking cylinder heads (especially early 4.0L), overheating (water pump, radiator), oil filter adapter housing leaks, head gasket failures.
Common Transmission Issues:
AX-4/AX-15: Clutch wear, synchro issues. AW4: Torque converter shudder, solenoid failures.
Common Chassis Issues:
Leaf spring sag, worn control arm bushings, cracked rear axle housings (under extreme use), steering box wear, rust (especially on floor pans, rocker panels, and unibody rails).
Common Electrical Issues:
Alternator failures, starter issues, wiring harness degradation, interior component failures (window regulators, door lock actuators), dashboard warning lights.
Recommended Filters
Oil Filter Part Number Example:
Wix 51515, Fram PH8A, Purolator L30001
Air Filter Part Number Example:
Wix 42014, Fram CA4973
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep's reputation for ruggedness and off-road capability, dating back to WWII.
Model Evolution
Xj Introduction:
Introduced in 1984, the XJ Cherokee represented a significant departure with its unibody construction, setting a new standard for SUVs. The 1988-1995 period covers the major refinements and engine upgrades.
Xj Facelifts And Updates:
Significant updates in 1991 included revised interior, exterior styling (new front fascia, fenders, hood), improved aerodynamics, and the widespread adoption of the 4.0L engine.
Production
Manufacturing Locations:
United States (e.g., Toledo, Ohio)
Production Span For Xj Cherokee:
1984-2001 (North America)
🏆 Awards & Recognition
Recognitions
Automotive Journalism Accolades:
Frequently lauded by automotive publications for its off-road prowess and durability. Named one of the 'Top 10 Off-Road Vehicles' by Four Wheeler magazine and 'Four-Wheeler of the Year' in its initial launch.
Ratings
Consumer Reports Ratings Era:
Mixed to Good, often praised for mechanical reliability but criticized for interior noise and ride quality compared to modern SUVs.
Certifications
Certifications:
N/A (Standard automotive manufacturing certifications apply).
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