🏷️ Basic Information Identification Make: Peugeot Model: 405 Generation: 1st Generation Codes Chassis Codes: Type 155 👋 Introduction Market Position Segment: Compact Executive / Mid-size Family Car Competitive Analysis Key Competitors: Ford Sierra, Volkswagen Passat, Opel Vectra/Vauxhall Cavalier, Renault 21, Fiat Croma Key Features Design Philosophy: Emphasis on comfort, ride quality, and aerodynamic styling, penned by Giugiaro Manual Advantage: Provides factory-level repair and maintenance information in an accessible digital format, saving costs compared to physical manuals or dealership services 📋 Manual Details Coverage Areas Applicable Years: 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 Regions Covered: Global (Europe, North America, etc.) Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Delivery Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling, fuel injection, ignition, engine management Transmission Systems: Manual and Automatic Transmissions, clutch, gearbox, differentials, drive axles, shifting mechanisms Brakes: Hydraulic system, master cylinder, brake boosters, ABS (if equipped), disc brakes, drum brakes, parking brake Suspension Steering: Front suspension (McPherson struts, wishbones), rear suspension (torsion beam, trailing arms), shock absorbers, springs, steering rack, power steering system Electrical Systems: Battery, charging system, starter motor, lighting, wipers, horn, power windows, central locking, dashboard instrumentation, fuses, relays, ECUs Fuel Exhaust Emission: Fuel tank, fuel pump, fuel lines, carburetors (early models), fuel injection systems (MPI, DI), exhaust manifolds, catalytic converter, emissions control systems (EGR, EVAP) Heating Ac Body: HVAC system components, refrigerant circuits, body panels, doors, windows, interior trim, seats, bumpers, body repair procedures Procedures Included Maintenance Tasks: Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspection and replacement, brake pad/shoe replacement, tire rotation Repair Tasks: Engine rebuilds, transmission overhaul, suspension component replacement, brake system bleeding and repair, electrical component diagnosis and replacement, body panel repair and alignment Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, fuel system pressure testing, ignition timing verification, compression testing Technical Data: Torque specifications, clearances, adjustments, alignment settings, wiring diagrams, diagnostic charts Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: High-resolution, suitable for printing sections or the entire manual Binding Type Binding: N/A (Digital Download) Paper Type Paper Recommendation: N/A (Digital Download) - Recommend durable paper for printed copies ⚙️ Engine Specifications Primary Engine Engine Families: XU (petrol), XD (diesel), PRV V6 (later models) Performance Petrol Engine Options: 1.6L (XU5), 1.8L (XU7), 2.0L (XU9, XU10), 2.0L Turbo (XU10J2TE), 2.9L V6 (PSA PRV) Diesel Engine Options: 1.9L (XD2C, XUD7, XUD9, XUD9TE) Horsepower Range: 60 hp (1.9D) to 150 hp (2.0 Turbo), 170 hp (V6) Fuel System Fuel Delivery: Carburetor (early 1.6L) and Multi-Point Fuel Injection (MPI) for most petrol engines; Diesel Injection (Direct Injection - DI) 🔧 Transmission Standard Manual Transmission: 5-speed manual transaxle Optional Automatic Transmission: 3-speed or 4-speed automatic transaxle Features Drive Layout: Front-wheel drive (FWD) 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback, 5-door Station Wagon (Break) Weights Curb Weight Range: Approx. 1100 kg - 1400 kg (depending on engine and body style) 🛡️ Safety Features Ratings Crash Test Performance: Variable by region and specific test, generally considered competitive for its era. Euro NCAP tests were not standard during initial production. Active Features Braking Systems: Front ventilated discs, rear discs or drums. ABS available on higher trims and later models. Passive Features Restraints: Seat belts (front pre-tensioners on later models), airbags optional or standard on higher trims. 💡 Technology Features Infotainment Audio System: Factory-fitted radio/cassette players, optional CD changers on later models. Speaker configurations varied by trim. Driver Assistance Cruise Control: Available as an option on higher trim levels and larger engine variants. Connectivity Central Locking Power Windows: Available on most models, often as standard on higher trims. Can be a source of electrical issues. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 - 10,000 miles (12,000 - 15,000 km) or 12 months, depending on oil type and driving conditions. Timing Belt Replacement: Crucial for XU engines; typically every 60,000 miles (96,000 km) or 4-5 years. Refer to manual for specific engine codes. Fluid Specifications Engine Oil: API SG/SH, ACEA A2/A3. Viscosity typically 10W-40 or 5W-40. Consult manual for precise specification based on climate. Coolant: Peugeot specific or equivalent OAT/HOAT antifreeze, typically a 50/50 mix with distilled water. Capacity varies by engine, approx. 5-7 liters. Brake Fluid: DOT 3 or DOT 4. Should be flushed and replaced every 2 years. Transmission Fluid Manual: API GL-4, SAE 75W-80 or 75W-90. Capacity approx. 2.5 liters. Transmission Fluid Automatic: ES-M2C166-H or equivalent Dexron III. Capacity approx. 3-4 liters for a drain and fill. Known Issues Common Problems: Timing belt failure (if not replaced), cooling system leaks (radiator, hoses), electrical gremlins (especially window motors, central...