🏷️ Basic Information Identification Make: Peugeot Model: 405 Model Years Covered: 1988-1997 Generation Generation Designation: First Generation (Type 44) Codes Chassis Codes: Type 44, 4B, 4E 👋 Introduction Market Position Segment: Compact to mid-size family car Positioning: Known for its comfortable ride, handling, and distinctive styling (Pininfarina design) Competitive Analysis Key Competitors: Ford Sierra, Volkswagen Passat, Opel Vectra, Renault 21, Fiat Croma Key Features Design Highlight: Aerodynamic styling by Pininfarina Engineering Focus: Comfort, handling, and practicality Value Proposition Manual Benefit: Inexpensive way to keep vehicle working properly 📋 Manual Details Coverage Areas Primary Regions: Global (European focus, but applicable to all markets where 405 was sold) Market Focus: Service and repair for all variants and trims Page Count Estimated Page Count: High (typically 1000+ pages for comprehensive workshop manuals, exact number not specified in product info) Manual Type Type: Workshop Service Repair Manual Purpose: DIY and professional mechanic use Language Language: English (implied by product description and common availability) Format Format: PDF Accessibility: Downloadable 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (including teardown, assembly, diagnostics, tuning) Engine Management Electronic: Yes (EFI, ignition, sensors, actuators) Transmission Manual: Yes (repair, overhaul, clutch) Transmission Automatic: Yes (repair, overhaul, fluid, diagnostics) Suspension: Yes (front, rear, components, alignment) Steering: Yes (power steering, manual steering, components) Brakes: Yes (hydraulic system, ABS, discs, pads, lines) Electrical System: Yes (wiring diagrams, lighting, charging system, starting system) Body And Chassis: Yes (body panels, interior trim, corrosion protection) Heating Ventilation Air Conditioning: Yes (HVAC system, refrigerant, components) Fuel System: Yes (tank, pump, lines, injectors) Exhaust System: Yes (catalytic converter, mufflers, pipes) Cooling System: Yes (radiator, hoses, thermostat, water pump) Procedures Included Maintenance: Yes (oil changes, filter replacements, tune-ups) Troubleshooting: Yes (diagnostic flowcharts, symptom-based repairs) Repair: Yes (component-level repair and replacement) Overhaul: Yes (engine, transmission, differentials) Diagnostics: Yes (specific procedures for identifying faults) Specifications Data: Yes (torque values, clearances, fluid types) Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Illustration Quality: High (detailed illustrations and hundreds of photos) Completeness Completeness Statement: 100% complete and intact 📊 Manual Specifications File Format File Type: PDF Compatibility: Windows and Mac OS Print Quality Printability: All pages are printable Binding Type Binding: N/A (digital format) Paper Type Paper Type: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Families: XU (petrol), XD (diesel) Common Petrol Engines: 1.6L (XU5), 1.8L (XU7), 2.0L (XU9, XU10), 2.0L Turbo (XU10J2TE) Common Diesel Engines: 1.9L (XD2, XUD7), 1.9L Turbo (XUD7TE) Performance Power Output Range: Approx. 70 hp (1.6L diesel) to 150 hp (2.0L Turbo) Torque Range: Varies significantly by engine variant Fuel System Injection Types: Carburetor (early models), Bosch L-Jetronic, Motronic EFI, Diesel Injection (indirect and common rail variations) Fuel Type: Unleaded Petrol, Diesel 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Optional Transmission Type Optional: 4-speed Automatic (AL4 type often used in later models or with specific engines) Features Drive Layout: Front-Wheel Drive (FWD) All Wheel Drive Availability: Yes, on certain variants (e.g., 405 Mi16 4x4) 📐 Dimensions Exterior Body Styles: Saloon (Sedan), Estate (Wagon) Length: Approx. 4,400 mm (Saloon), 4,520 mm (Estate) Width: Approx. 1,700 mm Height: Approx. 1,400 mm (Saloon), 1,460 mm (Estate) Weights Curb Weight: Approx. 1,100 kg - 1,400 kg (depending on engine and body style) 🛡️ Safety Features Ratings Euro Ncap Rating: N/A (pre-Euro NCAP era, but considered safe for its time) Active Features ABS Availability: Optional on many models, standard on higher trims and later years Passive Features Airbags: Driver airbag typically optional or unavailable in early years, later models may have driver airbag Seatbelts: Front and rear seatbelts, pre-tensioners often available on front seats 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player. Aftermarket options common. Speaker configuration varies by trim. Driver Assistance Cruise Control: Optional on some higher-trim models. Connectivity Connectivity Features: Limited by era. No integrated Bluetooth or USB in factory systems. 🔧 Maintenance Service Intervals Oil Change Interval Petrol: Typically 7,500-10,000 miles (12,000-16,000 km) or 12 months, refer to manual for exact specification. Timing Belt Replacement: Crucial for XU engines. Typically 60,000 miles (96,000 km) or 5 years. Failure can cause catastrophic engine damage. Refer to manual for specific engine. Fluid Specifications Engine Oil Type: Varies by engine. Typically 5W-30, 5W-40, or 10W-40 synthetic or semi-synthetic. Consult manual for specific viscosity and API/ACEA ratings. Coolant Type: Ethylene Glycol based antifreeze/coolant. Typically a pink or red OAT type. Check manual for exact specification and mix ratio. Brake Fluid Type: DOT 3 or DOT 4. Consult manual for exact specification. Transmission Fluid Manual: API GL-4 or GL-5, 75W-90 or 80W-90 gear oil (refer to manual for specific type). Transmission Fluid Automatic: Specific ATF fluid type (e.g., LT71141 for AL4). Consult manual for exact specification. Known Issues Common Failures: Timing belt failure (if not replaced on schedule), alternator issues, suspension wear (bushings, ball joints), rust (wheel arches,...