🏷️ Basic Information Identification Make: Peugeot Model: 405 Year: 1988 Generation Generation: 1st Generation (Type 4B) Codes Chassis Codes: 4B 👋 Introduction Market Position Segment: Compact Executive Car Target Audience: DIY car enthusiasts, independent mechanics, and owners seeking to maintain their vehicles. Competitive Analysis Key Competitors Era: Ford Sierra, Opel Vectra, Volkswagen Passat, Renault 21, Fiat Croma Key Features Design Philosophy: Focus on aerodynamic design, comfort, and handling, influenced by Italian styling. Value Proposition: Empowers owners to perform maintenance and repairs independently, saving costs and ensuring quality. 📋 Manual Details Coverage Areas Covered Aspects: All aspects of repair and maintenance Page Count Estimated Page Count: Extensive (specific number not provided, but implied by comprehensive coverage) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Detailed procedures for disassembly, reassembly, repair, and overhaul of all engine variants. Transmission Service: Comprehensive coverage for manual and automatic transmission service, repair, and adjustments. Brake System: Detailed diagnostics and repair procedures for hydraulic and mechanical braking systems, including ABS if equipped. Electrical System: Extensive coverage of the vehicle's electrical components, including wiring diagrams and troubleshooting. Wiring Diagrams: Dedicated section with detailed electrical wiring schematics for all circuits. Suspension Steering: Repair and maintenance procedures for front and rear suspension systems, steering rack, and power steering. Cooling Fuel Systems: Detailed information on the cooling system (radiator, fan, thermostat) and fuel system (injection, carburetion, fuel pump). Emission Control: Information related to emission control systems, catalytic converters, and exhaust components. Engine Control System: Diagnostics and repair for the Engine Control Unit (ECU) and associated sensors and actuators. Chassis Body: Procedures for chassis repair, bodywork, panel replacement, and alignment. Restraint System: Information on seat belts, airbags (if applicable for the model year), and other safety restraint components. Axle Drive Shafts: Service and repair of front and rear axles, drive shafts, and CV joints. Procedures Included General Maintenance: Routine checks, fluid changes, filter replacements, and lubrication. Troubleshooting: Systematic approach to diagnosing common faults and performance issues. Disassembly Reassembly: Step-by-step instructions for taking apart and putting back together vehicle components. Refurbishing Renovating: Guidance on restoring and improving the condition of various vehicle parts. Technical Depth Depth: Comprehensive, from basic maintenance to detailed component overhaul and troubleshooting. 📊 Manual Specifications File Format Format: PDF Required Software: Adobe PDF Reader, WinZip Compatibility: All versions of Windows & Mac Print Quality Quality: Downloadable for on-demand printing or digital use. Binding Type Type: Digital (N/A for print) Paper Type Type: Digital (N/A for print) ⚙️ Engine Specifications Primary Engine Engine Variants 1988: Likely includes 1.6L (XU5), 1.8L (XU7), and 2.0L (XU9) petrol engines, and potentially a 1.9L DW8 or similar diesel engine. Performance Horsepower Range: Approximately 75 hp to 130 hp depending on engine variant and tuning. Torque Range: Approximately 130 Nm to 180 Nm depending on engine variant. Fuel System Fuel Delivery: Carburetor or Bosch LE-Jetronic/Motronic fuel injection depending on engine and market. Engine Type Engine Layout: Inline 4-cylinder, front-wheel drive (some AWD/4WD variants may exist in other markets/years). Engine Displacement: Common displacements include 1580cc, 1769cc, and 1905cc. 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission Optional Transmission Type Optional: 4-speed automatic transmission (likely ZF or Peugeot proprietary) Features Clutch Type: Hydraulically operated single dry plate clutch Fluid Specifications Manual Transmission Fluid: Likely API GL-4, SAE 75W/80 or 75W/90 gear oil. Specific Peugeot part number should be referenced in the manual. Automatic Transmission Fluid: Likely Dexron-II or equivalent. Specific Peugeot part number required. 📐 Dimensions Exterior Length: Approx. 4400 mm Width: Approx. 1730 mm Height: Approx. 1420 mm Wheelbase: Approx. 2620 mm Weights Curb Weight: Approx. 1100 - 1250 kg, depending on engine and equipment. 🛡️ Safety Features Ratings Crash Test Results: No specific widely published global ratings for the 1988 model year in common formats like Euro NCAP. Early models had basic safety features. Active Features Active Safety: Four-wheel disc brakes (front ventilated) on higher trims, ABS (optional on later models). Passive Features Passive Safety: Seat belts (front pre-tensioners likely optional or standard on later models), energy-absorbing steering column, reinforced body structure. 💡 Technology Features Infotainment Audio System: Factory fitted radio-cassette player, often with manual antenna adjustment. Speaker configurations varied by trim. Driver Assistance Driver Aids: Basic driver aids for the era. ABS was an option on later models. Power steering was common on higher trims. Connectivity Connectivity Features: No modern connectivity features like Bluetooth or USB. Relied on analog systems. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 km or 12 months, depending on driving conditions. Refer to manual for specific engine type. Timing Belt Replacement: Crucial for XU engines; typically every 60,000 km or 4-5 years. Failure can cause catastrophic engine damage. Manual will specify exact interval and part number. Fluid Specifications Engine Oil Specification: Likely API SF/SG,...
DIY car enthusiasts, independent mechanics, and owners seeking to maintain their vehicles.
Competitive Analysis
Key Competitors Era:
Ford Sierra, Opel Vectra, Volkswagen Passat, Renault 21, Fiat Croma
Key Features
Design Philosophy:
Focus on aerodynamic design, comfort, and handling, influenced by Italian styling.
Value Proposition:
Empowers owners to perform maintenance and repairs independently, saving costs and ensuring quality.
📋 Manual Details
Coverage Areas
Covered Aspects:
All aspects of repair and maintenance
Page Count
Estimated Page Count:
Extensive (specific number not provided, but implied by comprehensive coverage)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed procedures for disassembly, reassembly, repair, and overhaul of all engine variants.
Transmission Service:
Comprehensive coverage for manual and automatic transmission service, repair, and adjustments.
Brake System:
Detailed diagnostics and repair procedures for hydraulic and mechanical braking systems, including ABS if equipped.
Electrical System:
Extensive coverage of the vehicle's electrical components, including wiring diagrams and troubleshooting.
Wiring Diagrams:
Dedicated section with detailed electrical wiring schematics for all circuits.
Suspension Steering:
Repair and maintenance procedures for front and rear suspension systems, steering rack, and power steering.
Cooling Fuel Systems:
Detailed information on the cooling system (radiator, fan, thermostat) and fuel system (injection, carburetion, fuel pump).
Emission Control:
Information related to emission control systems, catalytic converters, and exhaust components.
Engine Control System:
Diagnostics and repair for the Engine Control Unit (ECU) and associated sensors and actuators.
Chassis Body:
Procedures for chassis repair, bodywork, panel replacement, and alignment.
Restraint System:
Information on seat belts, airbags (if applicable for the model year), and other safety restraint components.
Axle Drive Shafts:
Service and repair of front and rear axles, drive shafts, and CV joints.
Procedures Included
General Maintenance:
Routine checks, fluid changes, filter replacements, and lubrication.
Troubleshooting:
Systematic approach to diagnosing common faults and performance issues.
Disassembly Reassembly:
Step-by-step instructions for taking apart and putting back together vehicle components.
Refurbishing Renovating:
Guidance on restoring and improving the condition of various vehicle parts.
Technical Depth
Depth:
Comprehensive, from basic maintenance to detailed component overhaul and troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF
Required Software:
Adobe PDF Reader, WinZip
Compatibility:
All versions of Windows & Mac
Print Quality
Quality:
Downloadable for on-demand printing or digital use.
Binding Type
Type:
Digital (N/A for print)
Paper Type
Type:
Digital (N/A for print)
⚙️ Engine Specifications
Primary Engine
Engine Variants 1988:
Likely includes 1.6L (XU5), 1.8L (XU7), and 2.0L (XU9) petrol engines, and potentially a 1.9L DW8 or similar diesel engine.
Performance
Horsepower Range:
Approximately 75 hp to 130 hp depending on engine variant and tuning.
Torque Range:
Approximately 130 Nm to 180 Nm depending on engine variant.
Fuel System
Fuel Delivery:
Carburetor or Bosch LE-Jetronic/Motronic fuel injection depending on engine and market.
Engine Type
Engine Layout:
Inline 4-cylinder, front-wheel drive (some AWD/4WD variants may exist in other markets/years).
Engine Displacement:
Common displacements include 1580cc, 1769cc, and 1905cc.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission
Optional
Transmission Type Optional:
4-speed automatic transmission (likely ZF or Peugeot proprietary)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
Fluid Specifications
Manual Transmission Fluid:
Likely API GL-4, SAE 75W/80 or 75W/90 gear oil. Specific Peugeot part number should be referenced in the manual.
Automatic Transmission Fluid:
Likely Dexron-II or equivalent. Specific Peugeot part number required.
📐 Dimensions
Exterior
Length:
Approx. 4400 mm
Width:
Approx. 1730 mm
Height:
Approx. 1420 mm
Wheelbase:
Approx. 2620 mm
Weights
Curb Weight:
Approx. 1100 - 1250 kg, depending on engine and equipment.
🛡️ Safety Features
Ratings
Crash Test Results:
No specific widely published global ratings for the 1988 model year in common formats like Euro NCAP. Early models had basic safety features.
Active Features
Active Safety:
Four-wheel disc brakes (front ventilated) on higher trims, ABS (optional on later models).
Passive Features
Passive Safety:
Seat belts (front pre-tensioners likely optional or standard on later models), energy-absorbing steering column, reinforced body structure.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio-cassette player, often with manual antenna adjustment. Speaker configurations varied by trim.
Driver Assistance
Driver Aids:
Basic driver aids for the era. ABS was an option on later models. Power steering was common on higher trims.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth or USB. Relied on analog systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km or 12 months, depending on driving conditions. Refer to manual for specific engine type.
Timing Belt Replacement:
Crucial for XU engines; typically every 60,000 km or 4-5 years. Failure can cause catastrophic engine damage. Manual will specify exact interval and part number.
Fluid Specifications
Engine Oil Specification:
Likely API SF/SG, SAE 10W-40 or 15W-40. Specific viscosity and API rating will be in the manual based on engine type and climate.
Coolant Specification:
Ethylene glycol based antifreeze coolant, typically a 50/50 mix with distilled water. Specific Peugeot recommended coolant or equivalent needed.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. Manual will specify exact type and replacement interval.
Known Issues
Common Problems:
Oil leaks from gaskets/seals, electrical gremlins (especially earth points), aging fuel lines, wear in suspension bushings, potential for distributor issues (on carbureted models).
Diesel Specific Issues:
Glow plug reliability, potential injection pump wear on high-mileage units.
📚 Vehicle History
Brand Heritage
Peugeot Legacy:
Peugeot has a long history of producing well-engineered and comfortable family cars, with a reputation for excellent chassis dynamics.
Model Evolution
405 Introduction:
Launched in 1987 as a successor to the Peugeot 305, designed by Pininfarina, and quickly gained acclaim for its styling and driving experience.
Notable Variants:
405 Mi16 (performance variant), 405 T16 (rally homologation special, later model year), estate/wagon versions.
Production
Production Period:
1987-1996 (Europe)
Manufacturing Locations:
France, UK, Finland, Egypt, Iran, Poland, Argentina, and others.
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
Won the European Car of the Year award in 1988.
Other Accolades:
Frequently praised for its styling, comfort, and handling by automotive journalists of the period.