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Opel Vauxhall Astra 1998 1999 2000 Workshop Service Repair Manual
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Basic Information Identification Make: Opel/Vauxhall Model: Astra Model Generation: G Model Years Covered: 1998, 1999, 2000 Codes Platform Code: GM Delta Introduction Market Position Segment: Compact car (C-segment) Competitive Analysis...
Type: Cars
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Sku: 149254
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| Basic Information | |
| Identification | |
| Make: | Opel/Vauxhall |
| Model: | Astra |
| Model Generation: | G |
| Model Years Covered: | 1998, 1999, 2000 |
| Codes | |
| Platform Code: | GM Delta |
| Introduction | |
| Market Position | |
| Segment: | Compact car (C-segment) |
| Competitive Analysis | |
| Key Competitors: | Ford Focus, Volkswagen Golf, Renault Mégane, Peugeot 306/307 |
| Key Features | |
| Strengths Of Astra G: | Comfortable ride, spacious interior for its class, good safety features, wide range of engine options |
| Manual Value Proposition: | Comprehensive, detailed, printable PDF format for DIY mechanics and professional workshops, instant download |
| Manual Details | |
| Coverage Areas | |
| Regional Markets: | Europe (Opel), United Kingdom (Vauxhall) |
| Body Styles Covered: | Hatchback, Saloon (Sedan), Estate (Wagon), Coupe, Convertible |
| Page Count | |
| Total Pages: | 296 |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Language | |
| Primary Language: | English |
| Format | |
| File Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system |
| Engine Management: | Fuel injection, ignition system, emission control, sensors, actuators, diagnostic trouble codes (DTCs) |
| Transmission Manual: | Clutch, gearbox overhaul, removal and installation, gear shifting mechanisms |
| Transmission Automatic: | Automatic transmission overhaul, removal and installation, hydraulic control, torque converter |
| Drivetrain: | Front-wheel drive, drive shafts, CV joints, hubs, wheel bearings |
| Suspension: | Front suspension (MacPherson struts), rear suspension (torsion beam/multi-link), shock absorbers, springs, control arms, anti-roll bars |
| Steering: | Steering rack, power steering system, steering column, wheel alignment |
| Brakes: | Front and rear brake systems (disc/drum), hydraulic system, ABS (Anti-lock Braking System), brake fluid, master cylinder, calipers, pads, rotors |
| Electrical System: | Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams, body control module (BCM) |
| Climate Control: | Heating, ventilation, air conditioning (HVAC) system, refrigerant, components |
| Body And Chassis: | Body construction, exterior panels, doors, hood, trunk, interior trim, rust prevention |
| Restraints: | Airbag system, seatbelts, SRS (Supplemental Restraint System) |
| Accessories: | Power windows, power mirrors, central locking, audio systems, wipers, horns |
| Procedures Included | |
| Maintenance: | Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups |
| Diagnostics: | Troubleshooting guides, symptom-based diagnosis, fault finding procedures |
| Repair: | Component removal, disassembly, assembly, and installation procedures |
| Adjustments: | Carburetor/fuel injection adjustments, idle speed, timing, brake adjustments, clutch adjustments |
| Replacements: | Component replacement procedures for all major systems |
| Inspections: | Visual inspections, performance checks, wear limit checks |
| Special Tools: | Identification and usage instructions for specialized service tools |
| Technical Depth | |
| Depth: | Comprehensive, from basic maintenance to in-depth component overhaul and diagnostics |
| Detail Level: | Step-by-step instructions, detailed illustrations, exploded diagrams, photos |
| Torque Specifications: | Inclusion of essential torque values for critical fasteners |
| Wear Limits: | Specification of component wear limits for accurate diagnostics and repairs |
| Wiring Diagrams: | Inclusion of electrical wiring diagrams for troubleshooting and repair |
| Manual Specifications | |
| File Format | |
| Digital Format: | |
| Print Quality | |
| Printability: | Printable pages |
| Binding Type | |
| Binding: | Digital (Instant Download) |
| Paper Type | |
| Paper Quality Digital: | N/A (Digital File) |
| Compatibility | |
| Operating Systems: | Windows, Mac, Linux |
| Requirements | |
| Software Required: | Adobe Reader |
| Engine Specifications | |
| Primary Engine | |
| Engine Family: | Ecotec (Family II) |
| Common Engines: | 1.2L (X12XE), 1.4L (X14XE), 1.6L (X16XE/X16XEL), 1.8L (X18XE1), 2.0L (X20XEV - 16v, X20DTL/X20DTH - Diesel) |
| Performance | |
| Typical Horsepower Range: | 65 hp (1.2L) to 136 hp (2.0L 16v) |
| Typical Torque Range: | 110 Nm (1.2L) to 188 Nm (2.0L 16v) |
| Fuel System | |
| Injection Type: | Multi-point Fuel Injection (MPI) or Direct Ignition (DI) |
| Fuel Type: | Unleaded Petrol (Gasoline), Diesel |
| Transmission | |
| Standard | |
| Manual Transmission: | F13, F15, F17 (5-speed manual) |
| Optional | |
| Automatic Transmission: | AF13, AF17, AF20 (4-speed automatic) |
| Features | |
| Clutch Type: | Hydraulically operated diaphragm spring clutch |
| Dimensions | |
| Exterior | |
| Length Typical: | approx. 4260-4330 mm (depending on body style) |
| Width Typical: | approx. 1700-1710 mm |
| Height Typical: | approx. 1420-1460 mm (depending on body style) |
| Weights | |
| Curb Weight Range: | approx. 1100 kg - 1300 kg (depending on engine and body style) |
| Safety Features | |
| Ratings | |
| Euro Ncap Rating Initial: | 4 stars (early models, tested in 1997/1998 for the pre-cursor Vectra B platform which shared some systems, later tests for Astra G varied) |
| Active Features | |
| Active Safety: | ABS (Anti-lock Braking System) often standard or optional, Traction Control (TC) on higher trims/engines |
| Passive Features | |
| Passive Safety: | Front airbags, side airbags (optional), crumple zones, reinforced safety cage |
| Technology Features | |
| Infotainment | |
| Infotainment Systems: | Basic CD/radio units, optional CD changers, some models may have optional navigation systems later in production. |
| Driver Assistance | |
| Driver Assistance Features: | Cruise control (optional), parking sensors (rare, typically aftermarket). |
| Connectivity | |
| Connectivity: | Limited by era; typically analogue radio systems. Some later models might have basic hands-free phone integration as an aftermarket or rare option. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically 10,000-15,000 miles (15,000-25,000 km) or 1 year, depending on engine and oil type |
| Timing Belt Replacement: | For petrol engines, typically every 60,000 miles (100,000 km) or 4-5 years. Diesel engines often use timing chains or different intervals. |
| Fluid Specifications | |
| Engine Oil Specification: | API SG/SH/SJ, ACEA A2/A3, SAE 5W-30, 5W-40, 10W-40 depending on engine and climate. Consult manual for exact specs. |
| Coolant Specification: | GM Dex-Cool (Ố.E. specified G12 or equivalent long-life coolant), typically a 50/50 mix with distilled water. |
| Brake Fluid Specification: | DOT 4 |
| Transmission Fluid Manual: | API GL-4 SAE 75W-80 or 75W-90 |
| Transmission Fluid Automatic: | GM Dexron III (or equivalent) |
| Known Issues | |
| Common Issues Petrol: | Ignition coil failure (especially on early models), lambda sensor faults, exhaust gas recirculation (EGR) valve clogging (diesel), oil leaks from crank seals |
| Common Issues Chassis: | Front suspension top mounts and bearings wear, rear axle bushes, ABS sensor failure, corrosion on wheel arches and sills |
| Vehicle History | |
| Brand Heritage | |
| Opel Vauxhall Heritage: | Long history of producing reliable and popular compact cars in Europe and the UK |
| Model Evolution | |
| Astra G Introduction: | Launched in 1998 as the successor to the Astra F, known for a significant improvement in chassis design and driving dynamics. |
| Production | |
| Production Period: | 1998-2004 (for Astra G generation) |
| Awards & Recognition | |
| Recognitions | |
| Safety Awards: | The Astra G generation contributed to Opel/Vauxhall's reputation for improving safety standards in its class during the late 1990s. |