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1989-1991 AUDI 100 AVANT 200 AVANT 5000 Service Manual PDF Download

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Basic Information Identification Make: Audi Model: 100 Avant, 200 Avant, 5000 Production Years: 1989, 1990, 1991 Codes Platform Code: Type 44 Introduction Market Position Market Segment: Executive/Luxury Station Wagon (Avant)...
Type: Cars
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Sku: 82904
Tags: 5000 Audi
1989-1991 AUDI 100 AVANT 200 AVANT 5000 Service Manual PDF Download
Basic Information
Identification
Make: Audi
Model: 100 Avant, 200 Avant, 5000
Production Years: 1989, 1990, 1991
Codes
Platform Code: Type 44
Introduction
Market Position
Market Segment: Executive/Luxury Station Wagon (Avant) and Sedan (5000).
Competitive Analysis
Competitors: BMW 5 Series Touring, Mercedes-Benz E-Class Wagon, Volvo 740/940 Estate, Saab 9000 CS/CD.
Key Features
Design Philosophy: German engineering, focus on build quality, advanced (for the time) technology, comfort, and practicality with the Avant variants.
Unique Selling Points: Sleek European styling, optional Quattro all-wheel drive, refined turbocharged engines, spacious and well-appointed interiors, particularly the Avant models' utility.
Manual Details
Coverage Areas
Engine Coverage: All engines for the specified model years (2.3L 5-cylinder, 2.2L Turbocharged 5-cylinder)
Transmission Coverage: All transmissions for the specified model years (5-speed manual, 4-speed automatic)
Trim Level Coverage: All trim levels for the specified model years
Page Count
Estimated Page Count: Extensive, typically over 1000 pages for a complete factory service manual of this era.
Manual Type
Type: Factory Service Repair Workshop Manual
Language
Language: English
Format
File Format: PDF
Manual Coverage
Systems Covered
Powertrain: Engine mechanicals, fuel system, ignition system, lubrication, cooling system, exhaust system, engine management (ECU/DME).
Drivetrain: Manual and automatic transmission, clutch, driveshafts, differential, AWD (Quattro) system if applicable.
Chassis: Suspension (front and rear), steering system, brakes (hydraulic, ABS), wheels, tires.
Electrical: Battery, charging system, starting system, lighting, instruments, wipers, horn, power windows, mirrors, central locking, climate control electronics.
Bodywork: Body panels, doors, windows, sunroof, interior trim, seats, bumpers, body sealing.
Procedures Included
Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt inspections/replacements, spark plug replacement.
Diagnostics: Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs) if applicable for the era, testing procedures for components.
Repair: Detailed step-by-step repair procedures for all major systems, including engine rebuilds, transmission overhauls, suspension component replacement, brake caliper repair.
Component Replacement: Removal and installation instructions for virtually all serviceable parts.
Technical Depth
Depth: Comprehensive, covering everything from basic maintenance to complex component rebuilds and diagnostic procedures. Designed for professional mechanics and skilled DIYers.
Manual Specifications
File Format
PDF Quality: High-quality, likely scanned from original factory manuals, featuring clear text and detailed diagrams. Text-searchable if professionally converted.
Print Quality: Printable without restriction, allowing users to print specific sections or the entire manual.
Binding Type
Binding: Not applicable (digital PDF download).
Paper Type
Paper Type: Not applicable (digital PDF download).
Requirements
Software Requirement: Adobe PDF Reader or compatible PDF viewer.
Engine Specifications
Primary Engine
Engine Code 1: NF (2.3L 5-cylinder, naturally aspirated)
Engine Code 2: NG (2.3L 5-cylinder, naturally aspirated, later variants)
Engine Code 3: WC (2.2L 5-cylinder, turbocharged - often in 200/200 Avant models)
Performance
Displacement Na: 2.3 Liters
Displacement Turbo: 2.2 Liters
Horsepower Na: Approximately 130-137 hp (depending on year and market)
Horsepower Turbo: Approximately 165-190 hp (depending on specific turbo model and boost)
Torque Na: Approximately 137-140 lb-ft
Torque Turbo: Approximately 190-210 lb-ft
Fuel System
Fuel Delivery Na: Bosch CIS-E (Continuous Injection System - Electronic) or later KE-Jetronic with ECU control.
Fuel Delivery Turbo: Bosch Motronic (ECU controlled fuel injection and ignition)
Fuel Type: Unleaded Gasoline
General
Engine Layout: Inline 5-cylinder
Transmission
Standard
Type Standard: 5-speed Manual Transmission
Optional
Type Optional: 4-speed Automatic Transmission (ZF 4HP-22 or similar)
Features
Drivetrain Options: Front-wheel drive (FWD) or permanent All-wheel drive (Quattro).
Fluid Specifications
Manual Transmission Fluid: GL-4 Gear Oil, viscosity typically 75W-90 or 80W-90 (refer to manual for exact spec).
Automatic Transmission Fluid: Dexron III or equivalent (refer to manual for exact spec).
Dimensions
Exterior
Body Styles: 4-door Sedan (5000), 5-door Wagon (100 Avant, 200 Avant).
Wheelbase: Approximately 2610 mm (102.8 inches)
Length: Sedan: Approx. 4760 mm (187.4 in); Avant: Approx. 4760 mm (187.4 in)
Weights
Curb Weight: Approximately 1350-1550 kg (2976-3417 lbs) depending on configuration.
Safety Features
Ratings
NHTSA Ratings: No specific NHTSA ratings readily available for this era's models; however, industry standards of the time focused on passive safety like seatbelts and crumple zones.
Active Features
ABS: Anti-lock Braking System (ABS) was optional or standard on higher trims, particularly the 200 models.
Passive Features
Seatbelts: 3-point inertia-reel seatbelts for front and rear occupants.
Airbags: Driver's side airbag became available or standard later in this generation, but not universally across all trims/years.
Technology Features
Infotainment
Audio System: Factory premium audio systems were available, often with cassette players and basic radio tuning. Aftermarket upgrades are common.
Climate Control: Manual or automatic climate control systems were offered, featuring A/C, heating, and recirculation.
Driver Assistance
Cruise Control: Standard or optional on most models.
Connectivity
Original Connectivity: Limited to factory radio systems; no modern Bluetooth or USB connectivity from the factory.
Maintenance
Service Intervals
Oil Change Interval: Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions and oil used (refer to manual for precise interval).
Timing Belt Replacement: Critical component. Typically every 60,000-90,000 miles or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Coolant Type: G11 (blue/green silicate-containing antifreeze) or G12/G12+ (pink silicate-free) compatible, mixed with distilled water. Manual will specify exact type.
Brake Fluid Type: DOT 3 or DOT 4.
Power Steering Fluid: ATF (Automatic Transmission Fluid) or specific power steering fluid (refer to manual).
Known Issues
Electrical Gremlins: Common in older European cars; issues with grounds, relays, and wiring harnesses can occur.
Susceptibility To Corrosion: Check for rust in common areas like wheel arches, rocker panels, and around windows, especially in regions with road salt.
Cis Fuel System: CIS-E systems can become finicky with age; proper adjustment and maintenance are key.
Suspension Wear: Bushings and ball joints can wear out, leading to imprecise handling and noise.
Vehicle History
Brand Heritage
Audi Legacy: Audi has a long history of producing technically advanced and well-engineered vehicles, with a reputation for quattro all-wheel drive and sophisticated engineering.
Model Evolution
Type 44 Generation: This generation of the Audi 100/200 (Type 44) represented a significant step forward in design and technology for Audi, introducing aerodynamic styling and advanced features. The 5000 was the North American designation.
Production
Manufacturing Location: Germany (primarily Ingolstadt)
Discontinuation Of Type 44: The Type 44 platform was succeeded by the Audi A6 (C4) for the 1992 model year.
Awards & Recognition
Recognitions
Consumer Reports Ratings: While specific awards are not widely documented, Audi models of this era were generally well-regarded for their build quality and engineering in reviews from publications like Consumer Reports, albeit with some noted reliability concerns typical of complex European cars of the period.
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